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Cr20Ni80/80Ni20Cr/NiCr8020 Nickel Chromium Wire Alloy Heating Element Anti Oxidation

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Cr20Ni80/80Ni20Cr/NiCr8020 Nickel Chromium Wire Alloy Heating Element Anti Oxidation

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Brand Name :Senphus
Certification :ISO9001
Place of Origin :China
MOQ :5kg
Payment Terms :T/T, D/P
Supply Ability :30 Tons per day
Delivery Time :3 days
Packaging Details :Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Model Number :Cr20Ni80/80Ni20Cr/NiCr8020
Place of Orig :China
Type :Ni-Cr-Fe alloys
Application :Heating element and resistor
Color :Shiny silver or dark gray
Density :8.40
Resistivity at 20 ℃ :1.09±0.05
Melting point(℃) :1400
Thermal conductivity KJ/mh ℃ :60.3
Elongation at rupture(% ) :>20
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Cr20Ni80/80Ni20Cr/NiCr8020 Nickel Chromium Wire Alloy Heating Element Anti Oxidation

Cr20Ni80 (also known as 80Ni20Cr or NiCr8020) is a nickel-chromium alloy consisting of approximately 20% chromium and 80% nickel. It is highly valued for its excellent resistance to oxidation and corrosion, especially at high temperatures. The high nickel content enhances its resistance to acidic and alkaline environments, while chromium provides a protective oxide layer that improves its durability and oxidation resistance.

This alloy is known for maintaining its strength and stability in extreme temperatures, typically up to 1,100°C (2,012°F), making it ideal for high-heat applications. It also offers good mechanical properties, such as strength, ductility, and resistance to wear and fatigue.

Cr20Ni80 is commonly used in applications such as heating elements, electric furnace components, resistors, and industrial equipment that require resistance to thermal stress, oxidation, and corrosion. It is a reliable material for use in industries like electric heating, chemical processing, and high-temperature applications.

Chemical Composition Wt.% Cr20Ni80 % Ni Fe C Si Mn P S Cr Al
Min 0.75 20
Max Rest 1 0.08 1.6 0.6 0.02 0.015 23 0.5

Trade Code

GB JIS ASTM DIN EN/DIN GOST
Cr20Ni80 NCHW-1
NCHR-1
80Ni20Cr NiCr8020 Х20Н80-Н

Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys

Type



Performance

Cr30Ni70 Cr15Ni60 Cr20Ni35 Cr20Ni80 Cr20Ni30 Cr25Ni20
Main Chemical composition Ni Rest 55.0-61.0 34.0-37.0 Rest 30.0-34.0 19.0-22.0
Cr 28.0-31.0 15.0-18.0 18.0-21.0 20.0-23.0 18.0-21.0 24.0-26.0
Fe ≤ 1.0 Rest Rest ≤ 1.0 Rest Rest
Max. continuous service temp. of element (℃) 1250 1150 1100 1200 1100 1050
Resistivity at 20 ℃(μΩm) 1.18±0.05 1.12±0.05 1.04±0.05 1.09±0.05 1.06±0.05 0.95±0.05
Density(g/cm3) 8.10 8.20 7.90 8.40 7.90 7.15
Thermal condyctivity (KJ/m·h·℃) 45.2 45.2 43.8 60.3 43.8 43.8
Coefficient of lines expansion (α×10-6/℃) 17.0 17.0 19.0 18.0 19.0 19.0
Melting point (approx.)(℃) 1380 1390 1390 1400 1390 1400
Elonation at rupture(%) >20 >20 >20 >20 >20 >20
Micrographic structure Austenite Austenite Austenite Austenite Austenite Austenite
Magnetic properties Non-magnetic Low-magnetic Low-magnetic Non-magnetic Low-magnetic Non-magnetic
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.

Some key features of Cr20Ni80 include:

  • High Electrical Resistivity:

Cr20Ni80 has a high electrical resistivity of approximately 1.09 μΩ·m at 20°C, which is beneficial for applications requiring high resistance values in a small volume.

  • Temperature Coefficient of Resistance (TCR):

The alloy exhibits a low TCR of less than 200 ppm/°C over the range of 20°C to 1000°C, indicating minimal resistance change with temperature variations.

  • Corrosion and Oxidation Resistance:

Cr20Ni80 demonstrates excellent resistance to corrosion and oxidation, especially in oxidizing environments, with a formation of a protective chromium oxide layer at high temperatures.

  • Mechanical Strength:

The alloy possesses good mechanical strength with a tensile strength of at least 650 MPa and an elongation rate of 20% at room temperature.

  • Thermal Properties:

Cr20Ni80 has a thermal conductivity of 15 W/(m·K) at 20°C and a coefficient of thermal expansion of 18 x 10⁻⁶/°C, contributing to its stability and performance in high-temperature applications.

  • High-Temperature Performance:

It can be used continuously up to 1200°C in air, making it suitable for high-temperature heating elements and other components that require long-term stability at elevated temperatures.

  • Processing and Formability:

Cr20Ni80 can be processed through various methods including cold rolling, hot rolling, and drawing, offering flexibility in manufacturing heating elements and other components.

These characteristics make Cr20Ni80 an ideal material for high-temperature electrical heating applications where resistance stability, corrosion resistance, and mechanical strength are critical.

Applications:

  • Heating Elements: Cr20Ni80 is extensively used in heating elements for both domestic and industrial appliances due to its high resistance to oxidation and corrosion, especially under conditions of frequent switching or wide temperature fluctuations.
  • Industrial Furnaces: The alloy is utilized in industrial electric furnaces, enameling furnaces, and other high-temperature applications where its ability to withstand temperatures up to 1200°C (2190°F) is crucial.
  • Electrical Resistance Elements: Known for its high electrical resistance and low temperature coefficient of resistance, Cr20Ni80 is ideal for resistors in high-temperature environments.
  • Metal Sheathed Tubular Elements: Cr20Ni80 is used in the production of metal sheathed tubular heating elements, which are essential for various industrial heating processes.
  • Cartridge Elements: The alloy is also used in cartridge elements, providing reliable performance in high-temperature heating applications.
  • High-Quality Heat-Resistant Steel Structures: Components such as high-temperature mesh belts and burning frames benefit from the alloy's strength and resistance to high temperatures.
  • Heating Wires: Cr20Ni80 is used in the manufacturing of heating wires for electric heating pipes and high-grade household electric heaters.

These applications leverage the superior properties of Cr20Ni80, including high electrical resistivity, excellent high-temperature strength, and good corrosion resistance, making it suitable for high-temperature and demanding environments.

Technical data of wires

Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m) Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m)
0.018 0.000255 0.002117 3410-4610 0.25 0.04909 0.4074 20.88-23.54
0.020 0.000314 0.002606 2940-3740 0.28 0.06158 0.5111 16.64-18.76
0.022 0.000380 0.003154 2440-3100 0.30 0.07069 0.5867 14.49-16.35
0.025 0.000491 0.004075 1880-2400 0.32 0.07548 0.6265 12.74-14.36
0.028 0.000616 0.005113 1530-1870 0.33 0.08553 0.7099 12.20-13.40
0.030 0.000707 0.005868 1338-1696 0.38 0.1134 0.9412 9.13-10.09
0.032 0.000804 0.006673 1180-1440 0.40 0.1257 1.0433 8.24-9.108
0.035 0.000962 0.007985 981-1200 0.41 0.132 1.0956 7.68-8.89
0.040 0.001257 0.01043 780.7-954.1 0.45 0.159 1.3197 6.51-7.196
0.045 0.00159 0.0132 594-726 0.50 0.1963 1.6293 5.273-5.829
0.050 0.001963 0.01629 499.6-610.6 0.55 0.2376 1.9721 4.518-4.994
0.055 0.00238 0.01975 407-477 0.60 0.2827 2.3464 3.797-4.197
0.063 0.00312 0.02590 321.41-377.31 0.65 0.3318 2.7539 3.235-3.575
0.070 0.00385 0.03196 260.5-305.9 0.70 0.3848 3.1938 2.789-3.083
0.080 0.005027 0.04172 199.5-234.1 0.75 0.4418 3.6669 2.43-2.686
0.090 0.006362 0.0528 157.6-185.0 0.80 0.5027 4.1724 2.136-2.36
0.100 0.007854 0.0652 127.7-149.9 0.85 0.5674 4.7094 1.891-2.091
0.110 0.009852 0.08177 105.5-123.9 0.90 0.6362 5.2805 1.687-1.865
0.120 0.01227 0.1018 88.67-104.1 0.95 0.7088 5.883 1.46-1.62
0.140 0.01539 0.1277 65.85-75.77 1.00 0.7854 6.5188 1.367-1.511
0.150 0.01767 0.1467 56.75-66.63 1.10 0.9503 7.8875 1.13-1.26
0.160 0.02011 0.01669 50.42-58.00 1.12 0.9852 8.1772 1.05-1.17
0.170 0.022700 0.1884 44.18-51.86 1.18 1.0936 9.0769 0.95-1.05
0.180 0.02545 0.2112 40.26-45.40 1.20 1.313 10.8979 0.79-0.87
0.190 0.02835 0.2353 35.37-41.53 1.30 1.327 11.0141 0.78-0.86
0.200 0.03142 0.2608 32.62-36.78 1.40 1.539 12.7737 0.70-0.77
0.212 0.035300 0.2930 28.41-33.35 1.50 1.767 14.6661 0.60-0.67
0.220 0.03801 0.3155 26.65-30.39 1.60 2.011 16.8924 0.52-0.58

The tolerance or wires diameter

Wires Dia.(mm) Tolerance
0.018-0.025 ±0.001
0.028-0.035 ±0.0015
0.040-0.055 ±0.002
0.070 ±0.0025
0.08-0.10 ±0.003
0.11-0.14 ±0.004
0.16-0.20 ±0.005
0.22-0.25 ±0.006
0.28-0.30 ±0.007
0.32-0.40 ±0.01
0.41-0.50 ±0.015
0.55-0.80 +0.02/-0.03
0.85-1.00 +0.02/-0.03
1.10-1.50 ±0.03
Note:special specification can be produced as per client's request.

Technical data of ribbon

Thickness × Width(mm) Resistance/meter(20 ℃) (Ω/m) Surface area/ohm (20℃) (cm2/Ω) Weight/meter (g/m) Surface area/meter (cm2/m)
0.09x2.5 5.27 9.84 1.72 51.8
0.08x0.2 74 0.0756 0.122 5.6
0.08x0.3 49.4 0.154 0.183 7.6
0.08x0.4 37 0.259 0.244 9.6
0.08x0.5 29.6 0.392 0.305 11.6
0.08x0.6 24.7 0.551 0.367 13.6
0.08x0.7 21.2 0.737 0.428 15.6
0.08x0.8 18.5 0.951 0.489 17.6
0.08x0.9 16.5 1.19 0.55 19.6
0.08x1.0 14.8 1.46 0.611 21.6
0.08x1.2 12.3 2.07 0.733 25.6
0.08x1.5 9.87 3.2 0.916 31.6
0.08x1.8 8.23 4.57 1.1 37.6
0.08x2.0 7.4 5.62 1.22 41.6
0.07x0.2 84.6 0.0638 0.107 5.4
0.07x0.3 56.4 0.131 0.16 7.4
0.07x0.4 42.3 0.222 0.214 9.4
0.07x0.5 33.9 0.337 0.267 11.4
0.07x0.6 28.2 0.475 0.321 13.4
0.07x0.7 24.2 0.637 0.374 15.4
0.07x0.8 21.2 0.822 0.428 17.4
0.07x0.9 18.8 1.03 0.481 19.4
0.07x1.0 16.9 1.26 0.535 21.4
0.07x1.2 14.1 1.8 0.641 25.4
0.07x1.5 11.3 2.78 0.802 31.4
0.06x0.2 98.7 0.0527 0.0916 5.2
0.06x0.3 65.8 0.109 0.137 7.2
0.06x0.4 49.4 0.186 0.183 9.2
0.06x0.5 39.5 0.284 0.229 11.2
0.06x0.6 32.9 0.401 0.275 13.2
0.06x0.7 28.2 0.539 0.321 15.2
0.06x0.8 24.7 0.697 0.367 17.5
0.06x0.9 21.9 0.875 0.412 19.2
0.06x1.0 19.7 1.07 0.458 21.2
0.06x1.2 16.5 1.53 0.55 25.2
0.05x0.2 118 0.0422 0.0764 5.00
0.05x0.3 79 0.0886 0.115 7.00
0.05x0.4 59.2 0.152 0.153 9.00
0.05x0.5 47.4 0.232 0.191 11.00
0.05x0.6 39.5 0.329 0.229 13.00
0.05x0.7 33.9 0.443 0.267 15.0
0.05x0.8 29.6 0.574 0.305 17.0
0.05x0.9 16.3 0.722 0.344 19.0
0.05x1.0 23.7 0.886 0.382 21.0
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.

Cr20Ni80/80Ni20Cr/NiCr8020 Nickel Chromium Wire Alloy Heating Element Anti OxidationCr20Ni80/80Ni20Cr/NiCr8020 Nickel Chromium Wire Alloy Heating Element Anti OxidationCr20Ni80/80Ni20Cr/NiCr8020 Nickel Chromium Wire Alloy Heating Element Anti Oxidation

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