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Karma 6J22/6J422 Precision Resistance Wire for Precision Resistors and Strain Gauges in High-Temperature Environments
Karma Ni-Cr-Al-Fe 6J22/6J422 Precision Resistance Wire is a high-performance alloy widely used in various industrial and electrical applications. Karma Ni-Cr-Al-Fe 6J22/6J422 Precision Resistance Wire is versatile and widely used in applications requiring stable and precise heat generation, resistive heating, and temperature sensing. Its high thermal stability, oxidation resistance, and long-lasting durability make it an ideal choice for heating elements, precision resistors, industrial heating systems, and temperature monitoring devices across a range of demanding industries.
Chemical composition
Name | Code | Main Composition(%) | Density (g/mm2) | Standard | |||
Cr | Al | Fe | Ni | ||||
Karma | 6J22 | 19~21 | 2.5~3.2 | 2.0~3.0 | Bal. | 8.1 | JB/T 5328 |
Propertises
Name | Code | Resistivity(20℃)(μΩm) | Temp.Coeff.Of Resistance (20℃)(α×10-6/℃) | (0~100℃) Thermal EMF vs. Copper (μv/℃) | Max. Working Temp. (℃) | Elongation(%) | Tensile Strength(N/mm2) | Standard |
Karma | 6J22 | 1.33±0.07 | ≤±20 | ≤2.5 | ≤300 | >7 | ≥780 | JB/T 5328 |
The tolerance of wires diameter, size range
Diameter (mm) | Tolerance | |
Wires | 0.018~0.025 | ±0.001 |
0.028~0.055 | ±0.003 | |
0.070~0.14 | ±0.004 | |
0.16~0.20 | ±0.005 | |
0.22~0.25 | ±0.006 | |
0.28~0.30 | ±0.007 | |
0.32~0.40 | ±0.01 | |
0.41~0.50 | ±0.015 | |
0.55~0.80 | +0.02/-0.03 | |
0.85~1.00 | +0.02/-0.03 | |
1.10~1.50 | ±0.03 | |
Note:Special specification can be produced as per client's request. | ||
Kamar (6J22) Technical Data of wires
Dia (mm) | Cross-sectional area (mm2) | Weight/meter (g/m) | Resisitance/ meter at 20 ℃ (Ω/m) | Dia (mm) | Cross-sectional area (mm2) | Weight/meter (g/m) | Resisitance/ meter at 20 ℃ (Ω/m) |
0.018 | 0.000255 | 0.002066 | 4707-5749 | 0.25 | 0.04909 | 0.3976 | 25.74-28.45 |
0.020 | 0.000314 | 0.002543 | 3810-4657 | 0.28 | 0.06158 | 0.4988 | 20.52-22.68 |
0.022 | 0.000380 | 0.003078 | 3149-3849 | 0.30 | 0.07069 | 0.5726 | 17.87-19.76 |
0.025 | 0.000491 | 0.003977 | 2439-2980 | 0.32 | 0.07548 | 0.6114 | 16.74-18.5 |
0.028 | 0.000616 | 0.00499 | 1944-2376 | 0.33 | 0.08553 | 0.6928 | 14.78-16.33 |
0.030 | 0.000707 | 0.005727 | 1750-2015 | 0.38 | 0.1134 | 0.9185 | 11.13-12.31 |
0.032 | 0.000804 | 0.006512 | 1488-1819 | 0.40 | 0.1257 | 1.0182 | 10.05-11.11 |
0.035 | 0.000962 | 0.007792 | 1244-1521 | 0.41 | 0.132 | 1.0692 | 9.57-10.57 |
0.040 | 0.001257 | 0.01018 | 953-1164 | 0.45 | 0.159 | 1.288 | 7.94-8.77 |
0.045 | 0.001590 | 0.01288 | 752.6-919.9 | 0.50 | 0.1963 | 1.590 | 6.43-7.11 |
0.050 | 0.001963 | 0.0159 | 609.6-745.1 | 0.55 | 0.2376 | 1.9246 | 5.32-5.88 |
0.055 | 0.002380 | 0.01928 | 515.0-604.6 | 0.60 | 0.2827 | 2.2899 | 4.46-4.94 |
0.063 | 0.003120 | 0.02527 | 392.2-460.4 | 0.65 | 0.3318 | 2.6876 | 3.81-4.21 |
0.070 | 0.003850 | 0.03119 | 317.9-373.2 | 0.70 | 0.3848 | 3.1169 | 3.27-3.62 |
0.080 | 0.005027 | 0.0407 | 243.4-285.8 | 0.75 | 0.4418 | 3.5786 | 2.85-3.16 |
0.090 | 0.006362 | 0.0515 | 192.3-225.8 | 0.80 | 0.5027 | 4.0719 | 2.51-2.77 |
0.100 | 0.007854 | 0.0636 | 155.8-182.9 | 0.85 | 0.5674 | 4.5959 | 2.22-2.45 |
0.110 | 0.009852 | 0.0798 | 128.8-151.1 | 0.90 | 0.6362 | 5.1532 | 1.98-2.19 |
0.120 | 0.012270 | 0.0994 | 111.7-123.5 | 0.95 | 0.7088 | 5.7413 | 1.79-1.97 |
0.140 | 0.015390 | 0.1247 | 82.08-90.72 | 1.00 | 0.7854 | 6.3617 | 1.60-1.77 |
0.150 | 0.017670 | 0.1431 | 71.51-79.03 | 1.10 | 0.9503 | 7.6974 | 1.33-1.47 |
0.160 | 0.020110 | 0.1629 | 62.84-69.46 | 1.12 | 0.9852 | 7.9801 | 1.28-1.42 |
0.170 | 0.022700 | 0.1839 | 55.66-61.52 | 1.18 | 1.0936 | 8.8582 | 1.16-1.28 |
0.180 | 0.025450 | 0.2061 | 49.65-54.88 | 1.20 | 1.313 | 9.1611 | 1.11-1.23 |
0.190 | 0.028350 | 0.2296 | 44.56-49.26 | 1.30 | 1.327 | 10.7487 | 0.95-1.05 |
0.200 | 0.031420 | 0.2545 | 40.22-44.45 | 1.40 | 1.539 | 12.466 | 0.82-0.90 |
0.212 | 0.035300 | 0.2859 | 35.80-39.56 | 1.50 | 1.767 | 14.3127 | 0.71-0.79 |
0.220 | 0.038010 | 0.3079 | 33.24-36.74 | 1.60 | 2.011 | 16.2891 | 0.63-0.69 |
Some key features of 6J22 include:
High Resistance and Stability: The Ni-Cr-Al-Fe composition provides excellent resistivity, making the wire suitable for use in precision resistors and heating elements that require consistent resistance over time, even at high temperatures.
Thermal Stability: The alloy maintains high thermal stability, allowing it to function effectively in environments with fluctuating temperatures, which is essential in applications such as heating elements and temperature sensors.
Good Corrosion Resistance: The combination of chromium and aluminum in the alloy offers good resistance to oxidation and corrosion, allowing the wire to perform well in harsh or corrosive environments, including industrial heating applications.
High Durability: The material is durable and resistant to mechanical wear, making it ideal for long-life applications, such as resistive heating wires, electric ovens, and industrial furnaces.
Flexibility and Workability: The wire is easy to form and can be manufactured into various shapes, including coils, spirals, or straight wires, providing versatility in different applications.
Applications: