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Cr20Ni35 Nickel-Chromium-Iron Alloy With Good Mechanical Properties And Electrical Conductivity

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Cr20Ni35 Nickel-Chromium-Iron Alloy With Good Mechanical Properties And Electrical Conductivity

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Brand Name :Senphus
Model Number :Cr20Ni35
Certification :ISO9001
Place of Origin :China
MOQ :5kg
Payment Terms :T/T, D/P
Supply Ability :30 Tons per day
Delivery Time :3 days
Packaging Details :Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Place of Orig :China
Type :Ni-Cr-Fe alloys
Application :Heating element and resistor
Color :Shiny silver or dark gray
Density :7.90
Resistivity at 20 ℃ :1.04±0.05
Melting point(℃) :1390
Thermal conductivity :43.8(KJ/m h ℃ )
Elongation at rupture(% ) :>20
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Cr20Ni35 Nickel-Chromium-Iron Alloy with Good Mechanical Properties and Electrical Conductivity

Cr20Ni35 is a high-performance resistance alloy known for its excellent high-temperature properties and stable resistivity. It is widely used in electric heating elements, industrial furnaces, and heating equipment. This alloy is composed mainly of 20% chromium (Cr) and 35% nickel (Ni), along with small amounts of other elements such as iron (Fe), silicon (Si), manganese (Mn), and carbon (C). The high content of nickel contributes to its good heat resistance and corrosion resistance, while chromium enhances the alloy's stability at high temperatures. Silicon and manganese additions improve the alloy's toughness and oxidation resistance. Key physical properties include a density of 7.9 g/cm³, a melting point of 1350-1390°C, and a resistivity of 1.04 μΩ·m at 20°C. The alloy also exhibits good mechanical strength with a tensile strength of ≥650 MPa and an elongation of ≥25%. Cr20Ni35 is valued for its high positive temperature coefficient, oxidation resistance, and thermal strength below 800°C, making it suitable for applications in thermal storage heaters, convection heaters, and various electric heating elements.

Chemical Composition Wt.%

Cr20Ni35

% Ni Fe C Si Mn P S Cr
Min 34 1 18
Max 37 Rest 0.08 3 1 0.02 0.015 21

Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys

Type



Performance

Cr30Ni70 Cr15Ni60 Cr20Ni35 Cr20Ni80 Cr20Ni30 Cr25Ni20
Main Chemical composition Ni Rest 55.0-61.0 34.0-37.0 Rest 30.0-34.0 19.0-22.0
Cr 28.0-31.0 15.0-18.0 18.0-21.0 20.0-23.0 18.0-21.0 24.0-26.0
Fe ≤ 1.0 Rest Rest ≤ 1.0 Rest Rest
Max. continuous service temp. of element (℃) 1250 1150 1100 1200 1100 1050
Resistivity at 20 ℃(μΩm) 1.18±0.05 1.12±0.05 1.04±0.05 1.09±0.05 1.06±0.05 0.95±0.05
Density(g/cm3) 8.10 8.20 7.90 8.40 7.90 7.15
Thermal condyctivity (KJ/m·h·℃) 45.2 45.2 43.8 60.3 43.8 43.8
Coefficient of lines expansion (α×10-6/℃) 17.0 17.0 19.0 18.0 19.0 19.0
Melting point (approx.)(℃) 1380 1390 1390 1400 1390 1400
Elonation at rupture(%) >20 >20 >20 >20 >20 >20
Micrographic structure Austenite Austenite Austenite Austenite Austenite Austenite
Magnetic properties Non-magnetic Low-magnetic Low-magnetic Non-magnetic Low-magnetic Non-magnetic
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.

Some key features of Cr20Ni35 include:

  1. High-Temperature Resistance: Cr20Ni35 can be used continuously at temperatures up to 1150°C, making it suitable for high-temperature applications such as furnace linings and heat exchanger pipes

  2. Corrosion Resistance: Thanks to its high chromium and nickel content, Cr20Ni35 exhibits excellent resistance to oxidation and corrosion, especially in acidic and alkaline environments

  3. Oxidation Resistance: The alloy forms a dense layer of chromium oxide (Cr2O3) at high temperatures, which protects against further oxidation, maintaining mechanical strength and ductility even at temperatures above 1000°C

  4. Resistivity: Cr20Ni35 has a high resistivity of approximately 1.1×10^-6 Ω·m at 20°C, which is beneficial for electric heating applications to improve efficiency and reduce energy loss

  5. Mechanical Strength: The alloy maintains good mechanical properties at high temperatures, with a tensile strength of 600-800 MPa and an elongation of 20%-40%, indicating good structural stability and ductility

  6. Thermal Expansion Coefficient: Cr20Ni35 has a linear expansion coefficient of 14-16×10^-6/°C (20°C-1000°C), which is important for designing high-temperature heating equipment due to its impact on dimensional changes

  7. Thermal Fatigue Resistance: The alloy exhibits low thermal fatigue, suitable for high-temperature heating elements, with a stress relaxation rate of about 1.0-1.5% per hour at 1000°C

  8. Chemical Composition: Cr20Ni35 is composed of 20% chromium and 35% nickel, with the remainder being iron and trace amounts of other elements like silicon and manganese, which contribute to its overall performance

These features make Cr20Ni35 an ideal material for applications requiring high temperature and corrosion resistance, such as in the manufacturing of electric heating elements and industrial furnace components.

Applications:

  1. Industrial Heating Elements: Cr20Ni35 is commonly used in industrial heating equipment as a heating element material due to its stable resistance properties and excellent oxidation resistance at high temperatures

  2. Heat Treatment Equipment: The alloy is used in the manufacturing of heating elements for heat treatment equipment, capable of withstanding temperatures above 1000°C and maintaining stable resistance values and mechanical strength

  3. Chemical Industry: Cr20Ni35 is suitable for use in the chemical industry for high-temperature reaction equipment heating elements and heaters in corrosive environments due to its corrosion resistance

  4. Petroleum and Chemical Equipment: It is used in equipment such as high-temperature reactors and cracking furnace pipelines, which are often in high-temperature, high-pressure, and corrosive gas environments

  5. Aerospace Industry: Cr20Ni35 is widely used in high-temperature equipment like aviation engines and gas turbines due to its excellent high-temperature performance

  6. Power Industry: The alloy is used in the manufacturing of high-temperature boilers, heat exchangers, and supercritical water-cooled wall tubes in coal-fired power plants, where its resistance to high temperatures and oxidation is fully utilized

  7. Electrical Resistance Devices: Cr20Ni35 is used in the production of electrical resistance devices, such as high-precision resistors, due to its high resistance stability and low temperature coefficient, making it suitable for high-precision measuring instruments

These applications leverage Cr20Ni35's superior properties, including high-temperature resistance, corrosion resistance, and stable electrical resistivity, making it an ideal material for a variety of high-temperature and corrosive environments.

Technical data of wires

Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m) Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m)
0.018 0.000255 0.002117 3410-4610 0.25 0.04909 0.4074 20.88-23.54
0.020 0.000314 0.002606 2940-3740 0.28 0.06158 0.5111 16.64-18.76
0.022 0.000380 0.003154 2440-3100 0.30 0.07069 0.5867 14.49-16.35
0.025 0.000491 0.004075 1880-2400 0.32 0.07548 0.6265 12.74-14.36
0.028 0.000616 0.005113 1530-1870 0.33 0.08553 0.7099 12.20-13.40
0.030 0.000707 0.005868 1338-1696 0.38 0.1134 0.9412 9.13-10.09
0.032 0.000804 0.006673 1180-1440 0.40 0.1257 1.0433 8.24-9.108
0.035 0.000962 0.007985 981-1200 0.41 0.132 1.0956 7.68-8.89
0.040 0.001257 0.01043 780.7-954.1 0.45 0.159 1.3197 6.51-7.196
0.045 0.00159 0.0132 594-726 0.50 0.1963 1.6293 5.273-5.829
0.050 0.001963 0.01629 499.6-610.6 0.55 0.2376 1.9721 4.518-4.994
0.055 0.00238 0.01975 407-477 0.60 0.2827 2.3464 3.797-4.197
0.063 0.00312 0.02590 321.41-377.31 0.65 0.3318 2.7539 3.235-3.575
0.070 0.00385 0.03196 260.5-305.9 0.70 0.3848 3.1938 2.789-3.083
0.080 0.005027 0.04172 199.5-234.1 0.75 0.4418 3.6669 2.43-2.686
0.090 0.006362 0.0528 157.6-185.0 0.80 0.5027 4.1724 2.136-2.36
0.100 0.007854 0.0652 127.7-149.9 0.85 0.5674 4.7094 1.891-2.091
0.110 0.009852 0.08177 105.5-123.9 0.90 0.6362 5.2805 1.687-1.865
0.120 0.01227 0.1018 88.67-104.1 0.95 0.7088 5.883 1.46-1.62
0.140 0.01539 0.1277 65.85-75.77 1.00 0.7854 6.5188 1.367-1.511
0.150 0.01767 0.1467 56.75-66.63 1.10 0.9503 7.8875 1.13-1.26
0.160 0.02011 0.01669 50.42-58.00 1.12 0.9852 8.1772 1.05-1.17
0.170 0.022700 0.1884 44.18-51.86 1.18 1.0936 9.0769 0.95-1.05
0.180 0.02545 0.2112 40.26-45.40 1.20 1.313 10.8979 0.79-0.87
0.190 0.02835 0.2353 35.37-41.53 1.30 1.327 11.0141 0.78-0.86
0.200 0.03142 0.2608 32.62-36.78 1.40 1.539 12.7737 0.70-0.77
0.212 0.035300 0.2930 28.41-33.35 1.50 1.767 14.6661 0.60-0.67
0.220 0.03801 0.3155 26.65-30.39 1.60 2.011 16.8924 0.52-0.58

The tolerance or wires diameter

Wires Dia.(mm) Tolerance
0.018-0.025 ±0.001
0.028-0.035 ±0.0015
0.040-0.055 ±0.002
0.070 ±0.0025
0.08-0.10 ±0.003
0.11-0.14 ±0.004
0.16-0.20 ±0.005
0.22-0.25 ±0.006
0.28-0.30 ±0.007
0.32-0.40 ±0.01
0.41-0.50 ±0.015
0.55-0.80 +0.02/-0.03
0.85-1.00 +0.02/-0.03
1.10-1.50 ±0.03
Note:special specification can be produced as per client's request.

Technical data of ribbon

Thickness × Width(mm) Resistance/meter(20 ℃) (Ω/m) Surface area/ohm (20℃) (cm2/Ω) Weight/meter (g/m) Surface area/meter (cm2/m)
0.09x2.5 5.27 9.84 1.72 51.8
0.08x0.2 74 0.0756 0.122 5.6
0.08x0.3 49.4 0.154 0.183 7.6
0.08x0.4 37 0.259 0.244 9.6
0.08x0.5 29.6 0.392 0.305 11.6
0.08x0.6 24.7 0.551 0.367 13.6
0.08x0.7 21.2 0.737 0.428 15.6
0.08x0.8 18.5 0.951 0.489 17.6
0.08x0.9 16.5 1.19 0.55 19.6
0.08x1.0 14.8 1.46 0.611 21.6
0.08x1.2 12.3 2.07 0.733 25.6
0.08x1.5 9.87 3.2 0.916 31.6
0.08x1.8 8.23 4.57 1.1 37.6
0.08x2.0 7.4 5.62 1.22 41.6
0.07x0.2 84.6 0.0638 0.107 5.4
0.07x0.3 56.4 0.131 0.16 7.4
0.07x0.4 42.3 0.222 0.214 9.4
0.07x0.5 33.9 0.337 0.267 11.4
0.07x0.6 28.2 0.475 0.321 13.4
0.07x0.7 24.2 0.637 0.374 15.4
0.07x0.8 21.2 0.822 0.428 17.4
0.07x0.9 18.8 1.03 0.481 19.4
0.07x1.0 16.9 1.26 0.535 21.4
0.07x1.2 14.1 1.8 0.641 25.4
0.07x1.5 11.3 2.78 0.802 31.4
0.06x0.2 98.7 0.0527 0.0916 5.2
0.06x0.3 65.8 0.109 0.137 7.2
0.06x0.4 49.4 0.186 0.183 9.2
0.06x0.5 39.5 0.284 0.229 11.2
0.06x0.6 32.9 0.401 0.275 13.2
0.06x0.7 28.2 0.539 0.321 15.2
0.06x0.8 24.7 0.697 0.367 17.5
0.06x0.9 21.9 0.875 0.412 19.2
0.06x1.0 19.7 1.07 0.458 21.2
0.06x1.2 16.5 1.53 0.55 25.2
0.05x0.2 118 0.0422 0.0764 5.00
0.05x0.3 79 0.0886 0.115 7.00
0.05x0.4 59.2 0.152 0.153 9.00
0.05x0.5 47.4 0.232 0.191 11.00
0.05x0.6 39.5 0.329 0.229 13.00
0.05x0.7 33.9 0.443 0.267 15.0
0.05x0.8 29.6 0.574 0.305 17.0
0.05x0.9 16.3 0.722 0.344 19.0
0.05x1.0 23.7 0.886 0.382 21.0
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.

Cr20Ni35 Nickel-Chromium-Iron Alloy With Good Mechanical Properties And Electrical ConductivityCr20Ni35 Nickel-Chromium-Iron Alloy With Good Mechanical Properties And Electrical ConductivityCr20Ni35 Nickel-Chromium-Iron Alloy With Good Mechanical Properties And Electrical Conductivity

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