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Cr25Ni20 Austenitic Alloy With Large Specific Resistance For Electric Heating Applications

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Cr25Ni20 Austenitic Alloy With Large Specific Resistance For Electric Heating Applications

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Brand Name :Senphus
Model Number :Cr25Ni20
Certification :ISO9001
Place of Origin :China
MOQ :5kg
Payment Terms :T/T, D/P
Supply Ability :30 Tons per day
Delivery Time :3 days
Packaging Details :Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Place of Orig :China
Type :Ni-Cr-Fe alloys
Application :Heating element and resistor
Color :Shiny silver or dark gray
Density :7.15
Resistivity at 20 ℃ :0.95±0.05
Melting point(℃) :1400
Thermal conductivity(KJ/m h ℃ ) :43.8
Elongation at rupture(% ) :>20
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Cr25Ni20 Austenitic Alloy with Large Specific Resistance for Electric Heating Applications

Cr25Ni20 is a high-performance nickel-chromium-iron alloy consisting of approximately 25% chromium, 20% nickel, and the balance iron. This alloy is designed to withstand extreme conditions, offering excellent resistance to oxidation, carburization, and other forms of high-temperature corrosion. Its superior mechanical strength and stability at elevated temperatures make it ideal for applications in demanding industrial environments.

The alloy's composition provides a balance of oxidation resistance and structural integrity, mking it suitable for prolonged use in temperatures up to 1100°C (2012°F). It also exhibits good creep strength and resistance to thermal fatigue, essential for high-temperature industrial processes.

Cr25Ni20 is widely used in applications such as heat treatment equipment, furnace components, petrochemical processing, and power generation. Typical components include heating elements, radiant tubes, heat exchangers, and combustion systems. Its durability, resistance to scaling, and reliable performance in harsh environments make it a preferred material in industries requiring high-temperature strength and corrosion resistance.

Chemical Composition Wt.%

Cr25Ni20

% Ni Fe C Si Mn P S Cr
Min 19 24
Max 22 Bal. 0.02 0.8 0.8 0.02 0.015 26

Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys

Type



Performance

Cr30Ni70 Cr15Ni60 Cr20Ni35 Cr20Ni80 Cr20Ni30 Cr25Ni20
Main Chemical composition Ni Rest 55.0-61.0 34.0-37.0 Rest 30.0-34.0 19.0-22.0
Cr 28.0-31.0 15.0-18.0 18.0-21.0 20.0-23.0 18.0-21.0 24.0-26.0
Fe ≤ 1.0 Rest Rest ≤ 1.0 Rest Rest
Max. continuous service temp. of element (℃) 1250 1150 1100 1200 1100 1050
Resistivity at 20 ℃(μΩm) 1.18±0.05 1.12±0.05 1.04±0.05 1.09±0.05 1.06±0.05 0.95±0.05
Density(g/cm3) 8.10 8.20 7.90 8.40 7.90 7.15
Thermal condyctivity (KJ/m·h·℃) 45.2 45.2 43.8 60.3 43.8 43.8
Coefficient of lines expansion (α×10-6/℃) 17.0 17.0 19.0 18.0 19.0 19.0
Melting point (approx.)(℃) 1380 1390 1390 1400 1390 1400
Elonation at rupture(%) >20 >20 >20 >20 >20 >20
Micrographic structure Austenite Austenite Austenite Austenite Austenite Austenite
Magnetic properties Non-magnetic Low-magnetic Low-magnetic Non-magnetic Low-magnetic Non-magnetic
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.

Technical data of wires

Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m) Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m)
0.018 0.000255 0.002117 3410-4610 0.25 0.04909 0.4074 20.88-23.54
0.020 0.000314 0.002606 2940-3740 0.28 0.06158 0.5111 16.64-18.76
0.022 0.000380 0.003154 2440-3100 0.30 0.07069 0.5867 14.49-16.35
0.025 0.000491 0.004075 1880-2400 0.32 0.07548 0.6265 12.74-14.36
0.028 0.000616 0.005113 1530-1870 0.33 0.08553 0.7099 12.20-13.40
0.030 0.000707 0.005868 1338-1696 0.38 0.1134 0.9412 9.13-10.09
0.032 0.000804 0.006673 1180-1440 0.40 0.1257 1.0433 8.24-9.108
0.035 0.000962 0.007985 981-1200 0.41 0.132 1.0956 7.68-8.89
0.040 0.001257 0.01043 780.7-954.1 0.45 0.159 1.3197 6.51-7.196
0.045 0.00159 0.0132 594-726 0.50 0.1963 1.6293 5.273-5.829
0.050 0.001963 0.01629 499.6-610.6 0.55 0.2376 1.9721 4.518-4.994
0.055 0.00238 0.01975 407-477 0.60 0.2827 2.3464 3.797-4.197
0.063 0.00312 0.02590 321.41-377.31 0.65 0.3318 2.7539 3.235-3.575
0.070 0.00385 0.03196 260.5-305.9 0.70 0.3848 3.1938 2.789-3.083
0.080 0.005027 0.04172 199.5-234.1 0.75 0.4418 3.6669 2.43-2.686
0.090 0.006362 0.0528 157.6-185.0 0.80 0.5027 4.1724 2.136-2.36
0.100 0.007854 0.0652 127.7-149.9 0.85 0.5674 4.7094 1.891-2.091
0.110 0.009852 0.08177 105.5-123.9 0.90 0.6362 5.2805 1.687-1.865
0.120 0.01227 0.1018 88.67-104.1 0.95 0.7088 5.883 1.46-1.62
0.140 0.01539 0.1277 65.85-75.77 1.00 0.7854 6.5188 1.367-1.511
0.150 0.01767 0.1467 56.75-66.63 1.10 0.9503 7.8875 1.13-1.26
0.160 0.02011 0.01669 50.42-58.00 1.12 0.9852 8.1772 1.05-1.17
0.170 0.022700 0.1884 44.18-51.86 1.18 1.0936 9.0769 0.95-1.05
0.180 0.02545 0.2112 40.26-45.40 1.20 1.313 10.8979 0.79-0.87
0.190 0.02835 0.2353 35.37-41.53 1.30 1.327 11.0141 0.78-0.86
0.200 0.03142 0.2608 32.62-36.78 1.40 1.539 12.7737 0.70-0.77
0.212 0.035300 0.2930 28.41-33.35 1.50 1.767 14.6661 0.60-0.67
0.220 0.03801 0.3155 26.65-30.39 1.60 2.011 16.8924 0.52-0.58

Some key features of Cr25Ni20 include:

  • High-Temperature Resistance:

Maintains strength and structural integrity at temperatures up to 1100°C (2012°F), making it suitable for extreme heat applications.

  • Excellent Oxidation Resistance:

Resists oxidation in both air and combustion environments, ensuring long-term performance in high-temperature settings.

  • Corrosion Resistance:

Offers good resistance to carburization, nitridation, and sulfidation, even in chemically aggressive environments.

  • Good Mechanical Strength:

High tensile strength and creep resistance at elevated temperatures, ensuring reliability in demanding conditions.

  • Thermal Fatigue Resistance:

Withstands thermal cycling and repeated heating and cooling without significant degradation or cracking.

  • Durability in Harsh Conditions:

Resists scaling and degradation in corrosive and oxidizing atmospheres, making it ideal for prolonged use in industrial processes.

  • Weldability and Fabricability:

Can be easily welded and fabricated into complex shapes for specific industrial requirements.

  • Versatility:

Suitable for a variety of industrial applications, including heat exchangers, furnace components, and petrochemical processing equipment.

These features make Cr25Ni20 a reliable choice for high-temperature, high-stress applications across multiple industries.

Applications:

  • Heat Treatment Industry:

Furnace Components: Used in furnace linings, trays, and fixtures due to its resistance to oxidation and thermal fatigue.

Heating Elements: Ideal for heating elements operating at high temperatures.

  • Petrochemical Industry:

Reformer Tubes: Suitable for use in reformer and cracker tubes exposed to carburizing and oxidizing atmospheres.

Catalyst Support Structures: Withstands high temperatures in catalytic reactors.

  • Power Generation:

Heat Exchangers: Used in boilers and other systems requiring resistance to thermal stress and corrosion.

Combustion Systems: Components in turbines, burners, and exhaust systems.

  • Aerospace and Automotive:

Exhaust Systems: Utilized in high-performance automotive and aircraft exhaust systems for its heat resistance.

Turbine Components: Suitable for hot gas environments in jet engines and power turbines.

  • Metal Processing:

Kiln Components: Lining materials and support structures in kilns and metallurgical equipment.

Rollers and Conveyor Belts: Used in industrial kilns and continuous casting operations.

  • Chemical Processing:

Reactors and Retorts: Handles aggressive chemical environments in high-temperature reactors and chemical processing equipment.

  • Glass Manufacturing:

Molds and Tools: Operates effectively in high-temperature glass forming processes.

  • Cement Industry:

Rotary Kilns: Utilized in components subjected to extreme heat and corrosive atmospheres during cement production.

Cr25Ni20’s ability to withstand high temperatures, corrosion, and mechanical stress makes it indispensable in industries where durability and reliability are critical.

The tolerance or wires diameter

Wires Dia.(mm) Tolerance
0.018-0.025 ±0.001
0.028-0.035 ±0.0015
0.040-0.055 ±0.002
0.070 ±0.0025
0.08-0.10 ±0.003
0.11-0.14 ±0.004
0.16-0.20 ±0.005
0.22-0.25 ±0.006
0.28-0.30 ±0.007
0.32-0.40 ±0.01
0.41-0.50 ±0.015
0.55-0.80 +0.02/-0.03
0.85-1.00 +0.02/-0.03
1.10-1.50 ±0.03
Note:special specification can be produced as per client's request.

Technical data of ribbon

Thickness × Width(mm) Resistance/meter(20 ℃) (Ω/m) Surface area/ohm (20℃) (cm2/Ω) Weight/meter (g/m) Surface area/meter (cm2/m)
0.09x2.5 5.27 9.84 1.72 51.8
0.08x0.2 74 0.0756 0.122 5.6
0.08x0.3 49.4 0.154 0.183 7.6
0.08x0.4 37 0.259 0.244 9.6
0.08x0.5 29.6 0.392 0.305 11.6
0.08x0.6 24.7 0.551 0.367 13.6
0.08x0.7 21.2 0.737 0.428 15.6
0.08x0.8 18.5 0.951 0.489 17.6
0.08x0.9 16.5 1.19 0.55 19.6
0.08x1.0 14.8 1.46 0.611 21.6
0.08x1.2 12.3 2.07 0.733 25.6
0.08x1.5 9.87 3.2 0.916 31.6
0.08x1.8 8.23 4.57 1.1 37.6
0.08x2.0 7.4 5.62 1.22 41.6
0.07x0.2 84.6 0.0638 0.107 5.4
0.07x0.3 56.4 0.131 0.16 7.4
0.07x0.4 42.3 0.222 0.214 9.4
0.07x0.5 33.9 0.337 0.267 11.4
0.07x0.6 28.2 0.475 0.321 13.4
0.07x0.7 24.2 0.637 0.374 15.4
0.07x0.8 21.2 0.822 0.428 17.4
0.07x0.9 18.8 1.03 0.481 19.4
0.07x1.0 16.9 1.26 0.535 21.4
0.07x1.2 14.1 1.8 0.641 25.4
0.07x1.5 11.3 2.78 0.802 31.4
0.06x0.2 98.7 0.0527 0.0916 5.2
0.06x0.3 65.8 0.109 0.137 7.2
0.06x0.4 49.4 0.186 0.183 9.2
0.06x0.5 39.5 0.284 0.229 11.2
0.06x0.6 32.9 0.401 0.275 13.2
0.06x0.7 28.2 0.539 0.321 15.2
0.06x0.8 24.7 0.697 0.367 17.5
0.06x0.9 21.9 0.875 0.412 19.2
0.06x1.0 19.7 1.07 0.458 21.2
0.06x1.2 16.5 1.53 0.55 25.2
0.05x0.2 118 0.0422 0.0764 5.00
0.05x0.3 79 0.0886 0.115 7.00
0.05x0.4 59.2 0.152 0.153 9.00
0.05x0.5 47.4 0.232 0.191 11.00
0.05x0.6 39.5 0.329 0.229 13.00
0.05x0.7 33.9 0.443 0.267 15.0
0.05x0.8 29.6 0.574 0.305 17.0
0.05x0.9 16.3 0.722 0.344 19.0
0.05x1.0 23.7 0.886 0.382 21.0
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.

Cr25Ni20 Austenitic Alloy With Large Specific Resistance For Electric Heating ApplicationsCr25Ni20 Austenitic Alloy With Large Specific Resistance For Electric Heating Applications

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