CX1201 High-Performance Alloy Wire Strand For Demanding Applications In Extreme Environments

CX1201 High-Performance Alloy Wire Strand For Demanding Applications In Extreme Environments

19-Strand Nickel-Chrome Wire refers to a type of wire composed of Nickel (Ni) and Chromium (Cr), typically used for heating elements and other high-temperature applications. The "19-strand" part indicates the wire is made up of 19 individual strands twisted together to form a single wire. This design enhances flexibility, strength, and durability compared to single-strand wires.

19-strand Nickel-Chrome wire is an ideal material for applications requiring heat resistance, high efficiency, and mechanical strength, particularly in heating elements, resistors, and sensors. The 19-strand design improves flexibility and durability, making it a versatile choice for various high-performance applications.

Common specifications:

Available in any of the following alloys:



Range:

Some key features include:

• Composition:

The wire is primarily made of Nickel and Chromium, with the exact ratio varying depending on the specific grade or application. A common alloy used in heating elements is Ni80Cr20 (80% nickel and 20% chromium), but variations can exist.

• High Resistivity:

Nickel-chrome alloys are known for their high electrical resistivity, which makes them excellent for use in heating elements, as they can convert electrical energy into heat efficiently.

• High-Temperature Resistance:

These wires can withstand high temperatures (up to around 1000°C or higher), making them ideal for industrial and commercial heating applications.

• Corrosion and Oxidation Resistance:

Nickel-chrome alloys offer good resistance to oxidation, which allows the wire to maintain its integrity even in high-heat, oxygen-rich environments.

• Mechanical Strength:

The wire's multi-strand construction gives it additional strength and flexibility, making it easier to handle and use in various applications without compromising durability.

Applications:

• Heating Elements:

Commonly used in electric heaters, toasters, ovens, and industrial furnaces due to their high resistance and heat tolerance.

• Resistors:

Used in high-precision resistors for applications where stability under temperature variation is critical.

• Temperature Sensors:

Nickel-chrome wires are sometimes used in thermocouples for temperature measurement.

• Electronics:

Sometimes utilized in power resistors and electronic circuits that need to handle heat and provide stable performance.

• Aerospace and Automotive Applications:

Due to their high strength and heat resistance, these wires are also used in aerospace and automotive applications requiring durable, heat-resistant materials.

Advantages:

• Flexibility: The 19-strand construction enhances the wire's flexibility, making it easier to work with, particularly in complex wiring setups.
• Durability: The combination of high resistivity, corrosion resistance, and mechanical strength provides long-term performance, even in demanding environments.
• Efficient Heating: Nickel-chrome wire is a highly efficient material for converting electrical energy into heat.