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NiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 Perfect Combination Of Performance And Durability In Harsh Environments

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NiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 Perfect Combination Of Performance And Durability In Harsh Environments

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Brand Name :Senphus
Model Number :Cr15Ni60/60Ni16Cr/NiCr6015
Certification :ISO9001
Place of Origin :China
MOQ :5kg
Payment Terms :T/T, D/P
Supply Ability :30 Tons per day
Delivery Time :3 days
Packaging Details :Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Place of Orig :China
Type :Ni-Cr-Fe alloys
Application :Heating element and resistor
Color :Shiny silver or dark gray
Density :8.20
Resistivity at 20 ℃ :1.12±0.05
Melting point(℃) :1390
Thermal conductivity :45.2(KJ/mh ℃)
Elongation at rupture(% ) :>20
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NiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 The Perfect Combination of Performance and Durability in Harsh Environments

NiCr Alloy Wire Cr15Ni60 (60Ni16Cr, NiCr6015) is a high-performance nickel-chromium alloy with 15% chromium and 60% nickel, designed for high-temperature applications requiring excellent oxidation resistance, corrosion resistance, and electrical resistivity. This alloy is commonly used in industries such as heating elements, electrical components, and high-temperature industrial applications. NiCr Alloy Wire Cr15Ni60 (60Ni16Cr, NiCr6015) is a high-performance alloy offering excellent oxidation resistance, high-temperature stability, and reliable electrical resistivity. It is widely used in industries such as heating element manufacturing, electrical components, and chemical processing. Its ability to perform under extreme heat and corrosive conditions makes it ideal for furnaces, resistors, and industrial heating systems. While it comes with a higher cost due to its nickel content, its durability and reliability in high-stress environments make it a valuable material for demanding applications.

GB JIS ASTM DIN EN/DIN GOST
Cr15Ni60 NCHW-2
NCHR-2
60Ni16Cr NiCr6015 Х15Н60-Н

Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys

Type



Performance

Cr30Ni70 Cr15Ni60 Cr20Ni35 Cr20Ni80 Cr20Ni30 Cr25Ni20
Main Chemical composition Ni Rest 55.0-61.0 34.0-37.0 Rest 30.0-34.0 19.0-22.0
Cr 28.0-31.0 15.0-18.0 18.0-21.0 20.0-23.0 18.0-21.0 24.0-26.0
Fe ≤ 1.0 Rest Rest ≤ 1.0 Rest Rest
Max. continuous service temp. of element (℃) 1250 1150 1100 1200 1100 1050
Resistivity at 20 ℃(μΩm) 1.18±0.05 1.12±0.05 1.04±0.05 1.09±0.05 1.06±0.05 0.95±0.05
Density(g/cm3) 8.10 8.20 7.90 8.40 7.90 7.15
Thermal condyctivity (KJ/m·h·℃) 45.2 45.2 43.8 60.3 43.8 43.8
Coefficient of lines expansion (α×10-6/℃) 17.0 17.0 19.0 18.0 19.0 19.0
Melting point (approx.)(℃) 1380 1390 1390 1400 1390 1400
Elonation at rupture(%) >20 >20 >20 >20 >20 >20
Micrographic structure Austenite Austenite Austenite Austenite Austenite Austenite
Magnetic properties Non-magnetic Low-magnetic Low-magnetic Non-magnetic Low-magnetic Non-magnetic
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.

Chemical Composition Wt.% Cr15Ni60 % Ni Fe C Si Mn P S Cr Al
Min 55 0.75 15
Max 61 Rest 0.08 1.6 0.6 0.02 0.015 18 0.5

Mechanical properties Condition Tensile Strength (UTS)(Rm) Elongation(A5)
D>3, T>0.2 ≥600 MPa ≥25%
0.1<D<0.3, T>0.2 ≥600 MPa ≥20%

Key Features of NiCr Alloy Wire Cr15Ni60 / 60Ni16Cr / NiCr6015:

  • Composition:

Nickel (Ni): 60% (provides high resistance to oxidation and excellent thermal stability).

Chromium (Cr): 15% (increases the alloy's oxidation resistance and contributes to its high-temperature strength).

Iron (Fe): Small amounts, providing additional structural stability.

Other Elements: May contain trace elements such as manganese and silicon to improve workability, mechanical properties, and surface finish.

  • High-Temperature Resistance:

Designed to perform well in high-temperature environments up to 1000°C (1832°F) and beyond, maintaining mechanical strength and resistance to oxidation.

Particularly suitable for applications involving thermal cycling and thermal shock, making it reliable in high-heat conditions.

  • Corrosion and Oxidation Resistance:

Oxidation Resistance: Chromium enhances the alloy's ability to form a protective oxide layer at elevated temperatures, preventing further degradation. This allows the wire to withstand extreme heat and oxidizing atmospheres.

Corrosion Resistance: Performs well in mildly corrosive environments, including exposure to acids, alkalis, and gases at high temperatures.

  • Electrical Resistivity:

Moderate Resistivity: The alloy maintains a stable electrical resistance over a wide temperature range, making it an ideal material for heating elements and resistors.

Its high resistivity combined with good thermal conductivity makes it particularly useful in temperature-sensing devices and thermocouples.

  • Mechanical Properties:

Tensile Strength: Provides excellent tensile strength, which allows it to endure mechanical stresses, especially in heating elements.

Ductility: Good ductility for forming wires, ensuring easy fabrication into various shapes and sizes for different applications.

Fatigue Resistance: Withstands repeated heating and cooling cycles without significant degradation, ensuring long service life in high-temperature applications.

  • Weldability and Fabrication:

Easy to Weld: Suitable for standard welding processes such as TIG (GTAW) and MIG (GMAW) welding.

Formability: Can be easily drawn into wires, rods, and other forms for use in a variety of applications.

Applications:

  • Heating Elements: Used in electric furnaces, ovens, and industrial heating systems, providing stable performance at high temperatures.
  • Electrical Resistors: Commonly used in precision resistors, temperature-sensing devices, and thermocouples due to its stable electrical resistivity.
  • Furnace Components: Ideal for components such as radiant tubes, retorts, and muffles used in high-temperature processes.
  • Chemical Processing Equipment: Suitable for reactors, heat exchangers, and gasification systems exposed to high temperatures and corrosive environments.
  • Automotive and Aerospace: Utilized in turbochargers, exhaust systems, and high-temperature applications in engines and turbines.

Advantages of NiCr Alloy Wire Cr15Ni60 / 60Ni16Cr / NiCr6015:

  • High-Temperature Stability: Excellent at maintaining strength and performance at temperatures up to 1000°C (1832°F).
  • Oxidation Resistance: Forms a protective oxide layer at elevated temperatures, providing long-term durability in hot, oxidative conditions.
  • Good Electrical Resistivity: Stable electrical properties, ideal for resistive elements in heating and sensing applications.
  • Ease of Fabrication: Easy to fabricate into wire or other forms for industrial use.
  • Long Service Life: High resistance to thermal fatigue, oxidation, and corrosion ensures long-lasting performance in demanding applications.

Limitations of NiCr Alloy Wire Cr15Ni60 / 60Ni16Cr / NiCr6015:

  • Cost: Higher cost compared to standard alloys due to the nickel content and its specialized properties.
  • Moderate Aqueous Corrosion Resistance: While resistant to high temperatures and oxidation, it may not be as effective in extremely acidic or chloride-rich environments.
  • Cold Work Hardening: Can work-harden during cold processing, requiring careful handling and machining techniques.

Technical data of wires

Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m) Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m)
0.018 0.000255 0.002117 3410-4610 0.25 0.04909 0.4074 20.88-23.54
0.020 0.000314 0.002606 2940-3740 0.28 0.06158 0.5111 16.64-18.76
0.022 0.000380 0.003154 2440-3100 0.30 0.07069 0.5867 14.49-16.35
0.025 0.000491 0.004075 1880-2400 0.32 0.07548 0.6265 12.74-14.36
0.028 0.000616 0.005113 1530-1870 0.33 0.08553 0.7099 12.20-13.40
0.030 0.000707 0.005868 1338-1696 0.38 0.1134 0.9412 9.13-10.09
0.032 0.000804 0.006673 1180-1440 0.40 0.1257 1.0433 8.24-9.108
0.035 0.000962 0.007985 981-1200 0.41 0.132 1.0956 7.68-8.89
0.040 0.001257 0.01043 780.7-954.1 0.45 0.159 1.3197 6.51-7.196
0.045 0.00159 0.0132 594-726 0.50 0.1963 1.6293 5.273-5.829
0.050 0.001963 0.01629 499.6-610.6 0.55 0.2376 1.9721 4.518-4.994
0.055 0.00238 0.01975 407-477 0.60 0.2827 2.3464 3.797-4.197
0.063 0.00312 0.02590 321.41-377.31 0.65 0.3318 2.7539 3.235-3.575
0.070 0.00385 0.03196 260.5-305.9 0.70 0.3848 3.1938 2.789-3.083
0.080 0.005027 0.04172 199.5-234.1 0.75 0.4418 3.6669 2.43-2.686
0.090 0.006362 0.0528 157.6-185.0 0.80 0.5027 4.1724 2.136-2.36
0.100 0.007854 0.0652 127.7-149.9 0.85 0.5674 4.7094 1.891-2.091
0.110 0.009852 0.08177 105.5-123.9 0.90 0.6362 5.2805 1.687-1.865
0.120 0.01227 0.1018 88.67-104.1 0.95 0.7088 5.883 1.46-1.62
0.140 0.01539 0.1277 65.85-75.77 1.00 0.7854 6.5188 1.367-1.511
0.150 0.01767 0.1467 56.75-66.63 1.10 0.9503 7.8875 1.13-1.26
0.160 0.02011 0.01669 50.42-58.00 1.12 0.9852 8.1772 1.05-1.17
0.170 0.022700 0.1884 44.18-51.86 1.18 1.0936 9.0769 0.95-1.05
0.180 0.02545 0.2112 40.26-45.40 1.20 1.313 10.8979 0.79-0.87
0.190 0.02835 0.2353 35.37-41.53 1.30 1.327 11.0141 0.78-0.86
0.200 0.03142 0.2608 32.62-36.78 1.40 1.539 12.7737 0.70-0.77
0.212 0.035300 0.2930 28.41-33.35 1.50 1.767 14.6661 0.60-0.67
0.220 0.03801 0.3155 26.65-30.39 1.60 2.011 16.8924 0.52-0.58

The tolerance or wires diameter

Wires Dia.(mm) Tolerance
0.018-0.025 ±0.001
0.028-0.035 ±0.0015
0.040-0.055 ±0.002
0.070 ±0.0025
0.08-0.10 ±0.003
0.11-0.14 ±0.004
0.16-0.20 ±0.005
0.22-0.25 ±0.006
0.28-0.30 ±0.007
0.32-0.40 ±0.01
0.41-0.50 ±0.015
0.55-0.80 +0.02/-0.03
0.85-1.00 +0.02/-0.03
1.10-1.50 ±0.03
Note:special specification can be produced as per client's request.

Technical data of ribbon

Thickness × Width(mm) Resistance/meter(20 ℃) (Ω/m) Surface area/ohm (20℃) (cm2/Ω) Weight/meter (g/m) Surface area/meter (cm2/m)
0.09x2.5 5.27 9.84 1.72 51.8
0.08x0.2 74 0.0756 0.122 5.6
0.08x0.3 49.4 0.154 0.183 7.6
0.08x0.4 37 0.259 0.244 9.6
0.08x0.5 29.6 0.392 0.305 11.6
0.08x0.6 24.7 0.551 0.367 13.6
0.08x0.7 21.2 0.737 0.428 15.6
0.08x0.8 18.5 0.951 0.489 17.6
0.08x0.9 16.5 1.19 0.55 19.6
0.08x1.0 14.8 1.46 0.611 21.6
0.08x1.2 12.3 2.07 0.733 25.6
0.08x1.5 9.87 3.2 0.916 31.6
0.08x1.8 8.23 4.57 1.1 37.6
0.08x2.0 7.4 5.62 1.22 41.6
0.07x0.2 84.6 0.0638 0.107 5.4
0.07x0.3 56.4 0.131 0.16 7.4
0.07x0.4 42.3 0.222 0.214 9.4
0.07x0.5 33.9 0.337 0.267 11.4
0.07x0.6 28.2 0.475 0.321 13.4
0.07x0.7 24.2 0.637 0.374 15.4
0.07x0.8 21.2 0.822 0.428 17.4
0.07x0.9 18.8 1.03 0.481 19.4
0.07x1.0 16.9 1.26 0.535 21.4
0.07x1.2 14.1 1.8 0.641 25.4
0.07x1.5 11.3 2.78 0.802 31.4
0.06x0.2 98.7 0.0527 0.0916 5.2
0.06x0.3 65.8 0.109 0.137 7.2
0.06x0.4 49.4 0.186 0.183 9.2
0.06x0.5 39.5 0.284 0.229 11.2
0.06x0.6 32.9 0.401 0.275 13.2
0.06x0.7 28.2 0.539 0.321 15.2
0.06x0.8 24.7 0.697 0.367 17.5
0.06x0.9 21.9 0.875 0.412 19.2
0.06x1.0 19.7 1.07 0.458 21.2
0.06x1.2 16.5 1.53 0.55 25.2
0.05x0.2 118 0.0422 0.0764 5.00
0.05x0.3 79 0.0886 0.115 7.00
0.05x0.4 59.2 0.152 0.153 9.00
0.05x0.5 47.4 0.232 0.191 11.00
0.05x0.6 39.5 0.329 0.229 13.00
0.05x0.7 33.9 0.443 0.267 15.0
0.05x0.8 29.6 0.574 0.305 17.0
0.05x0.9 16.3 0.722 0.344 19.0
0.05x1.0 23.7 0.886 0.382 21.0
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.

NiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 Perfect Combination Of Performance And Durability In Harsh EnvironmentsNiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 Perfect Combination Of Performance And Durability In Harsh EnvironmentsNiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 Perfect Combination Of Performance And Durability In Harsh Environments

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