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NiCr Alloy Cr15Ni60/60Ni16Cr/NiCr6015 The Perfect Combination of Performance and Durability in Harsh Environments
GB | JIS | ASTM | DIN EN/DIN | GOST |
Cr15Ni60 | NCHW-2 NCHR-2 | 60Ni16Cr | NiCr6015 | Х15Н60-Н |
Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys
Type
| Cr30Ni70 | Cr15Ni60 | Cr20Ni35 | Cr20Ni80 | Cr20Ni30 | Cr25Ni20 | |
Main Chemical composition | Ni | Rest | 55.0-61.0 | 34.0-37.0 | Rest | 30.0-34.0 | 19.0-22.0 |
Cr | 28.0-31.0 | 15.0-18.0 | 18.0-21.0 | 20.0-23.0 | 18.0-21.0 | 24.0-26.0 | |
Fe | ≤ 1.0 | Rest | Rest | ≤ 1.0 | Rest | Rest | |
Max. continuous service temp. of element (℃) | 1250 | 1150 | 1100 | 1200 | 1100 | 1050 | |
Resistivity at 20 ℃(μΩm) | 1.18±0.05 | 1.12±0.05 | 1.04±0.05 | 1.09±0.05 | 1.06±0.05 | 0.95±0.05 | |
Density(g/cm3) | 8.10 | 8.20 | 7.90 | 8.40 | 7.90 | 7.15 | |
Thermal condyctivity (KJ/m·h·℃) | 45.2 | 45.2 | 43.8 | 60.3 | 43.8 | 43.8 | |
Coefficient of lines expansion (α×10-6/℃) | 17.0 | 17.0 | 19.0 | 18.0 | 19.0 | 19.0 | |
Melting point (approx.)(℃) | 1380 | 1390 | 1390 | 1400 | 1390 | 1400 | |
Elonation at rupture(%) | >20 | >20 | >20 | >20 | >20 | >20 | |
Micrographic structure | Austenite | Austenite | Austenite | Austenite | Austenite | Austenite | |
Magnetic properties | Non-magnetic | Low-magnetic | Low-magnetic | Non-magnetic | Low-magnetic | Non-magnetic | |
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife. | |||||||
Chemical Composition Wt.% Cr15Ni60 | % | Ni | Fe | C | Si | Mn | P | S | Cr | Al |
Min | 55 | 0.75 | 15 | |||||||
Max | 61 | Rest | 0.08 | 1.6 | 0.6 | 0.02 | 0.015 | 18 | 0.5 |
Mechanical properties | Condition | Tensile Strength (UTS)(Rm) | Elongation(A5) | |||
D>3, T>0.2 | ≥600 MPa | ≥25% | ||||
0.1<D<0.3, T>0.2 | ≥600 MPa | ≥20% |
Nickel (Ni): 60% (provides high resistance to oxidation and excellent thermal stability).
Chromium (Cr): 15% (increases the alloy's oxidation resistance and contributes to its high-temperature strength).
Iron (Fe): Small amounts, providing additional structural stability.
Other Elements: May contain trace elements such as manganese and silicon to improve workability, mechanical properties, and surface finish.
Designed to perform well in high-temperature environments up to 1000°C (1832°F) and beyond, maintaining mechanical strength and resistance to oxidation.
Particularly suitable for applications involving thermal cycling and thermal shock, making it reliable in high-heat conditions.
Oxidation Resistance: Chromium enhances the alloy's ability to form a protective oxide layer at elevated temperatures, preventing further degradation. This allows the wire to withstand extreme heat and oxidizing atmospheres.
Corrosion Resistance: Performs well in mildly corrosive environments, including exposure to acids, alkalis, and gases at high temperatures.
Moderate Resistivity: The alloy maintains a stable electrical resistance over a wide temperature range, making it an ideal material for heating elements and resistors.
Its high resistivity combined with good thermal conductivity makes it particularly useful in temperature-sensing devices and thermocouples.
Tensile Strength: Provides excellent tensile strength, which allows it to endure mechanical stresses, especially in heating elements.
Ductility: Good ductility for forming wires, ensuring easy fabrication into various shapes and sizes for different applications.
Fatigue Resistance: Withstands repeated heating and cooling cycles without significant degradation, ensuring long service life in high-temperature applications.
Easy to Weld: Suitable for standard welding processes such as TIG (GTAW) and MIG (GMAW) welding.
Formability: Can be easily drawn into wires, rods, and other forms for use in a variety of applications.
Applications:
Technical data of wires
Dia. (mm) | Cross-sectional area (mm²) | Weight/Meter (g/m) | Resistance/Meter at 20 ℃ (Ω/m) | Dia. (mm) | Cross-sectional area (mm²) | Weight/Meter (g/m) | Resistance/Meter at 20 ℃ (Ω/m) |
0.018 | 0.000255 | 0.002117 | 3410-4610 | 0.25 | 0.04909 | 0.4074 | 20.88-23.54 |
0.020 | 0.000314 | 0.002606 | 2940-3740 | 0.28 | 0.06158 | 0.5111 | 16.64-18.76 |
0.022 | 0.000380 | 0.003154 | 2440-3100 | 0.30 | 0.07069 | 0.5867 | 14.49-16.35 |
0.025 | 0.000491 | 0.004075 | 1880-2400 | 0.32 | 0.07548 | 0.6265 | 12.74-14.36 |
0.028 | 0.000616 | 0.005113 | 1530-1870 | 0.33 | 0.08553 | 0.7099 | 12.20-13.40 |
0.030 | 0.000707 | 0.005868 | 1338-1696 | 0.38 | 0.1134 | 0.9412 | 9.13-10.09 |
0.032 | 0.000804 | 0.006673 | 1180-1440 | 0.40 | 0.1257 | 1.0433 | 8.24-9.108 |
0.035 | 0.000962 | 0.007985 | 981-1200 | 0.41 | 0.132 | 1.0956 | 7.68-8.89 |
0.040 | 0.001257 | 0.01043 | 780.7-954.1 | 0.45 | 0.159 | 1.3197 | 6.51-7.196 |
0.045 | 0.00159 | 0.0132 | 594-726 | 0.50 | 0.1963 | 1.6293 | 5.273-5.829 |
0.050 | 0.001963 | 0.01629 | 499.6-610.6 | 0.55 | 0.2376 | 1.9721 | 4.518-4.994 |
0.055 | 0.00238 | 0.01975 | 407-477 | 0.60 | 0.2827 | 2.3464 | 3.797-4.197 |
0.063 | 0.00312 | 0.02590 | 321.41-377.31 | 0.65 | 0.3318 | 2.7539 | 3.235-3.575 |
0.070 | 0.00385 | 0.03196 | 260.5-305.9 | 0.70 | 0.3848 | 3.1938 | 2.789-3.083 |
0.080 | 0.005027 | 0.04172 | 199.5-234.1 | 0.75 | 0.4418 | 3.6669 | 2.43-2.686 |
0.090 | 0.006362 | 0.0528 | 157.6-185.0 | 0.80 | 0.5027 | 4.1724 | 2.136-2.36 |
0.100 | 0.007854 | 0.0652 | 127.7-149.9 | 0.85 | 0.5674 | 4.7094 | 1.891-2.091 |
0.110 | 0.009852 | 0.08177 | 105.5-123.9 | 0.90 | 0.6362 | 5.2805 | 1.687-1.865 |
0.120 | 0.01227 | 0.1018 | 88.67-104.1 | 0.95 | 0.7088 | 5.883 | 1.46-1.62 |
0.140 | 0.01539 | 0.1277 | 65.85-75.77 | 1.00 | 0.7854 | 6.5188 | 1.367-1.511 |
0.150 | 0.01767 | 0.1467 | 56.75-66.63 | 1.10 | 0.9503 | 7.8875 | 1.13-1.26 |
0.160 | 0.02011 | 0.01669 | 50.42-58.00 | 1.12 | 0.9852 | 8.1772 | 1.05-1.17 |
0.170 | 0.022700 | 0.1884 | 44.18-51.86 | 1.18 | 1.0936 | 9.0769 | 0.95-1.05 |
0.180 | 0.02545 | 0.2112 | 40.26-45.40 | 1.20 | 1.313 | 10.8979 | 0.79-0.87 |
0.190 | 0.02835 | 0.2353 | 35.37-41.53 | 1.30 | 1.327 | 11.0141 | 0.78-0.86 |
0.200 | 0.03142 | 0.2608 | 32.62-36.78 | 1.40 | 1.539 | 12.7737 | 0.70-0.77 |
0.212 | 0.035300 | 0.2930 | 28.41-33.35 | 1.50 | 1.767 | 14.6661 | 0.60-0.67 |
0.220 | 0.03801 | 0.3155 | 26.65-30.39 | 1.60 | 2.011 | 16.8924 | 0.52-0.58 |
The tolerance or wires diameter
Wires | Dia.(mm) | Tolerance |
0.018-0.025 | ±0.001 | |
0.028-0.035 | ±0.0015 | |
0.040-0.055 | ±0.002 | |
0.070 | ±0.0025 | |
0.08-0.10 | ±0.003 | |
0.11-0.14 | ±0.004 | |
0.16-0.20 | ±0.005 | |
0.22-0.25 | ±0.006 | |
0.28-0.30 | ±0.007 | |
0.32-0.40 | ±0.01 | |
0.41-0.50 | ±0.015 | |
0.55-0.80 | +0.02/-0.03 | |
0.85-1.00 | +0.02/-0.03 | |
1.10-1.50 | ±0.03 | |
Note:special specification can be produced as per client's request. |
Technical data of ribbon
Thickness × Width(mm) | Resistance/meter(20 ℃) (Ω/m) | Surface area/ohm (20℃) (cm2/Ω) | Weight/meter (g/m) | Surface area/meter (cm2/m) |
0.09x2.5 | 5.27 | 9.84 | 1.72 | 51.8 |
0.08x0.2 | 74 | 0.0756 | 0.122 | 5.6 |
0.08x0.3 | 49.4 | 0.154 | 0.183 | 7.6 |
0.08x0.4 | 37 | 0.259 | 0.244 | 9.6 |
0.08x0.5 | 29.6 | 0.392 | 0.305 | 11.6 |
0.08x0.6 | 24.7 | 0.551 | 0.367 | 13.6 |
0.08x0.7 | 21.2 | 0.737 | 0.428 | 15.6 |
0.08x0.8 | 18.5 | 0.951 | 0.489 | 17.6 |
0.08x0.9 | 16.5 | 1.19 | 0.55 | 19.6 |
0.08x1.0 | 14.8 | 1.46 | 0.611 | 21.6 |
0.08x1.2 | 12.3 | 2.07 | 0.733 | 25.6 |
0.08x1.5 | 9.87 | 3.2 | 0.916 | 31.6 |
0.08x1.8 | 8.23 | 4.57 | 1.1 | 37.6 |
0.08x2.0 | 7.4 | 5.62 | 1.22 | 41.6 |
0.07x0.2 | 84.6 | 0.0638 | 0.107 | 5.4 |
0.07x0.3 | 56.4 | 0.131 | 0.16 | 7.4 |
0.07x0.4 | 42.3 | 0.222 | 0.214 | 9.4 |
0.07x0.5 | 33.9 | 0.337 | 0.267 | 11.4 |
0.07x0.6 | 28.2 | 0.475 | 0.321 | 13.4 |
0.07x0.7 | 24.2 | 0.637 | 0.374 | 15.4 |
0.07x0.8 | 21.2 | 0.822 | 0.428 | 17.4 |
0.07x0.9 | 18.8 | 1.03 | 0.481 | 19.4 |
0.07x1.0 | 16.9 | 1.26 | 0.535 | 21.4 |
0.07x1.2 | 14.1 | 1.8 | 0.641 | 25.4 |
0.07x1.5 | 11.3 | 2.78 | 0.802 | 31.4 |
0.06x0.2 | 98.7 | 0.0527 | 0.0916 | 5.2 |
0.06x0.3 | 65.8 | 0.109 | 0.137 | 7.2 |
0.06x0.4 | 49.4 | 0.186 | 0.183 | 9.2 |
0.06x0.5 | 39.5 | 0.284 | 0.229 | 11.2 |
0.06x0.6 | 32.9 | 0.401 | 0.275 | 13.2 |
0.06x0.7 | 28.2 | 0.539 | 0.321 | 15.2 |
0.06x0.8 | 24.7 | 0.697 | 0.367 | 17.5 |
0.06x0.9 | 21.9 | 0.875 | 0.412 | 19.2 |
0.06x1.0 | 19.7 | 1.07 | 0.458 | 21.2 |
0.06x1.2 | 16.5 | 1.53 | 0.55 | 25.2 |
0.05x0.2 | 118 | 0.0422 | 0.0764 | 5.00 |
0.05x0.3 | 79 | 0.0886 | 0.115 | 7.00 |
0.05x0.4 | 59.2 | 0.152 | 0.153 | 9.00 |
0.05x0.5 | 47.4 | 0.232 | 0.191 | 11.00 |
0.05x0.6 | 39.5 | 0.329 | 0.229 | 13.00 |
0.05x0.7 | 33.9 | 0.443 | 0.267 | 15.0 |
0.05x0.8 | 29.6 | 0.574 | 0.305 | 17.0 |
0.05x0.9 | 16.3 | 0.722 | 0.344 | 19.0 |
0.05x1.0 | 23.7 | 0.886 | 0.382 | 21.0 |
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular. |