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Cr25Ni20 Nickel Chromium Wire With Excellent Oxidation Resistance And Creep Resistance For Industrial

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Cr25Ni20 Nickel Chromium Wire With Excellent Oxidation Resistance And Creep Resistance For Industrial

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Brand Name :Senphus
Model Number :Cr25Ni20
Certification :ISO9001
Place of Origin :China
MOQ :5kg
Payment Terms :T/T, D/P
Supply Ability :30 Tons per day
Delivery Time :3 days
Packaging Details :Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Place of Orig :China
Type :Ni-Cr-Fe alloys
Application :Heating element and resistor
Color :Shiny silver or dark gray
Density :7.15
Resistivity at 20 ℃ :0.95±0.05
Melting point(℃) :1400
Thermal conductivity(KJ/m h ℃ ) :43.8
Elongation at rupture(% ) :>20
Name :Cr25Ni20
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Cr25Ni20 Nickel Chromium Wire with Excellent Oxidation Resistance and Creep Resistance for Industrial

Cr25Ni20 NiCr Alloy Wire is a nickel-chromium-based alloy composed of 25% chromium and 20% nickel, providing a balance of high-temperature stability, oxidation resistance, and electrical resistivity. This alloy is commonly used in high-temperature applications, particularly where the material needs to perform under both mechanical and thermal stress while resisting oxidation. Cr25Ni20 NiCr Alloy Wire is an ideal material for high-temperature applications, offering a solid combination of oxidation resistance, thermal stability, and moderate electrical resistivity. It is commonly used in heating elements, resistors, industrial furnaces, and temperature sensors. Its ability to maintain performance in demanding environments with high heat and oxidative stress makes it a reliable material for industries like metal processing, electric heating, and thermal measurement. While more expensive than standard alloys, its superior performance justifies its use in critical applications where durability and consistent electrical properties are essential.

Chemical Composition Wt.%

Cr25Ni20

% Ni Fe C Si Mn P S Cr
Min 19 24
Max 22 Bal. 0.02 0.8 0.8 0.02 0.015 26

Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys

Type



Performance

Cr30Ni70 Cr15Ni60 Cr20Ni35 Cr20Ni80 Cr20Ni30 Cr25Ni20
Main Chemical composition Ni Rest 55.0-61.0 34.0-37.0 Rest 30.0-34.0 19.0-22.0
Cr 28.0-31.0 15.0-18.0 18.0-21.0 20.0-23.0 18.0-21.0 24.0-26.0
Fe ≤ 1.0 Rest Rest ≤ 1.0 Rest Rest
Max. continuous service temp. of element (℃) 1250 1150 1100 1200 1100 1050
Resistivity at 20 ℃(μΩm) 1.18±0.05 1.12±0.05 1.04±0.05 1.09±0.05 1.06±0.05 0.95±0.05
Density(g/cm3) 8.10 8.20 7.90 8.40 7.90 7.15
Thermal condyctivity (KJ/m·h·℃) 45.2 45.2 43.8 60.3 43.8 43.8
Coefficient of lines expansion (α×10-6/℃) 17.0 17.0 19.0 18.0 19.0 19.0
Melting point (approx.)(℃) 1380 1390 1390 1400 1390 1400
Elonation at rupture(%) >20 >20 >20 >20 >20 >20
Micrographic structure Austenite Austenite Austenite Austenite Austenite Austenite
Magnetic properties Non-magnetic Low-magnetic Low-magnetic Non-magnetic Low-magnetic Non-magnetic
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.

Technical data of wires

Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m) Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m)
0.018 0.000255 0.002117 3410-4610 0.25 0.04909 0.4074 20.88-23.54
0.020 0.000314 0.002606 2940-3740 0.28 0.06158 0.5111 16.64-18.76
0.022 0.000380 0.003154 2440-3100 0.30 0.07069 0.5867 14.49-16.35
0.025 0.000491 0.004075 1880-2400 0.32 0.07548 0.6265 12.74-14.36
0.028 0.000616 0.005113 1530-1870 0.33 0.08553 0.7099 12.20-13.40
0.030 0.000707 0.005868 1338-1696 0.38 0.1134 0.9412 9.13-10.09
0.032 0.000804 0.006673 1180-1440 0.40 0.1257 1.0433 8.24-9.108
0.035 0.000962 0.007985 981-1200 0.41 0.132 1.0956 7.68-8.89
0.040 0.001257 0.01043 780.7-954.1 0.45 0.159 1.3197 6.51-7.196
0.045 0.00159 0.0132 594-726 0.50 0.1963 1.6293 5.273-5.829
0.050 0.001963 0.01629 499.6-610.6 0.55 0.2376 1.9721 4.518-4.994
0.055 0.00238 0.01975 407-477 0.60 0.2827 2.3464 3.797-4.197
0.063 0.00312 0.02590 321.41-377.31 0.65 0.3318 2.7539 3.235-3.575
0.070 0.00385 0.03196 260.5-305.9 0.70 0.3848 3.1938 2.789-3.083
0.080 0.005027 0.04172 199.5-234.1 0.75 0.4418 3.6669 2.43-2.686
0.090 0.006362 0.0528 157.6-185.0 0.80 0.5027 4.1724 2.136-2.36
0.100 0.007854 0.0652 127.7-149.9 0.85 0.5674 4.7094 1.891-2.091
0.110 0.009852 0.08177 105.5-123.9 0.90 0.6362 5.2805 1.687-1.865
0.120 0.01227 0.1018 88.67-104.1 0.95 0.7088 5.883 1.46-1.62
0.140 0.01539 0.1277 65.85-75.77 1.00 0.7854 6.5188 1.367-1.511
0.150 0.01767 0.1467 56.75-66.63 1.10 0.9503 7.8875 1.13-1.26
0.160 0.02011 0.01669 50.42-58.00 1.12 0.9852 8.1772 1.05-1.17
0.170 0.022700 0.1884 44.18-51.86 1.18 1.0936 9.0769 0.95-1.05
0.180 0.02545 0.2112 40.26-45.40 1.20 1.313 10.8979 0.79-0.87
0.190 0.02835 0.2353 35.37-41.53 1.30 1.327 11.0141 0.78-0.86
0.200 0.03142 0.2608 32.62-36.78 1.40 1.539 12.7737 0.70-0.77
0.212 0.035300 0.2930 28.41-33.35 1.50 1.767 14.6661 0.60-0.67
0.220 0.03801 0.3155 26.65-30.39 1.60 2.011 16.8924 0.52-0.58

Some key features of Cr25Ni20 include:

  • Composition:

Nickel (Ni): 20% (provides good thermal stability, corrosion resistance, and electrical resistivity).

Chromium (Cr): 25% (enhances the alloy’s ability to withstand oxidation and high temperatures).

Iron (Fe): Balance, improving workability and mechanical strength.

Other Elements: Small amounts of manganese, silicon, and carbon to enhance strength and weldability.

  • High-Temperature Resistance:

Oxidation Resistance: The 25% chromium content helps form a protective oxide layer on the surface of the alloy, preventing oxidation even at elevated temperatures, typically up to 1000°C (1832°F).

Thermal Stability: Maintains its mechanical properties at high temperatures, making it ideal for use in heating elements and furnaces where high heat cycling is required.

  • Electrical Resistivity:

Moderate Electrical Resistivity: The alloy offers a relatively stable electrical resistance, making it suitable for use in resistive heating elements, resistors, and temperature sensors.

The temperature coefficient of resistance (TCR) remains relatively consistent over a range of temperatures, ensuring stable performance in resistive applications.

  • Corrosion and Scaling Resistance:

Excellent Oxidation Resistance: Due to the high chromium content, the alloy provides excellent protection against oxidation in high-temperature air and oxidizing environments.

Sulfidation Resistance: Performs well in sulfur-rich environments, maintaining its integrity even when exposed to high temperatures and corrosive gases.

  • Mechanical Properties:

Tensile Strength: Offers good tensile strength at high temperatures, capable of withstanding mechanical stresses in thermal applications.

Ductility: Exhibits adequate ductility, making it suitable for forming into wires, strips, or coils for a variety of uses.

Thermal Fatigue Resistance: Resists thermal cycling and maintains its strength even under repeated heat shock conditions.

  • Weldability and Fabrication:

Weldable: Can be welded using conventional methods such as GTAW (TIG) and GMAW (MIG). Special care should be taken to prevent the formation of cracks during welding.

Formability: The alloy is easy to draw into wire, coil, and strip forms, making it adaptable for a wide range of industrial applications.

Applications:

  • Heating Elements: Ideal for use in electric furnaces, heating coils, and thermal processing where stable performance at high temperatures is required.
  • Resistors: Frequently used in resistors and other electrical components that rely on stable resistivity at elevated temperatures.
  • Industrial Furnaces and Ovens: Suitable for components exposed to high heat, such as in industrial ovens, dryers, and metal heat treatment furnaces.
  • Temperature Sensors: Can be used in thermocouples and temperature measurement devices that need to operate at high temperatures.

Advantages of Cr25Ni20 NiCr Alloy Wire:

  • High-Temperature Performance: Performs reliably at high temperatures (up to 1000°C or 1832°F), ideal for use in heating elements and furnaces.
  • Oxidation Resistance: Provides strong resistance to oxidation in both air and high-temperature oxidative environments, which helps extend the life of heating elements and components.
  • Stable Electrical Resistivity: Offers stable resistance over a broad temperature range, ensuring consistent performance in resistive heating and sensor applications.
  • Durability: Resistant to thermal cycling, oxidation, and sulfidation, making it durable for industrial heating and high-temperature operations.
  • Weldability and Fabrication: The alloy can be easily fabricated and welded for use in a variety of heating and resistive applications.

The tolerance or wires diameter

Wires Dia.(mm) Tolerance
0.018-0.025 ±0.001
0.028-0.035 ±0.0015
0.040-0.055 ±0.002
0.070 ±0.0025
0.08-0.10 ±0.003
0.11-0.14 ±0.004
0.16-0.20 ±0.005
0.22-0.25 ±0.006
0.28-0.30 ±0.007
0.32-0.40 ±0.01
0.41-0.50 ±0.015
0.55-0.80 +0.02/-0.03
0.85-1.00 +0.02/-0.03
1.10-1.50 ±0.03
Note:special specification can be produced as per client's request.

Technical data of ribbon

Thickness × Width(mm) Resistance/meter(20 ℃) (Ω/m) Surface area/ohm (20℃) (cm2/Ω) Weight/meter (g/m) Surface area/meter (cm2/m)
0.09x2.5 5.27 9.84 1.72 51.8
0.08x0.2 74 0.0756 0.122 5.6
0.08x0.3 49.4 0.154 0.183 7.6
0.08x0.4 37 0.259 0.244 9.6
0.08x0.5 29.6 0.392 0.305 11.6
0.08x0.6 24.7 0.551 0.367 13.6
0.08x0.7 21.2 0.737 0.428 15.6
0.08x0.8 18.5 0.951 0.489 17.6
0.08x0.9 16.5 1.19 0.55 19.6
0.08x1.0 14.8 1.46 0.611 21.6
0.08x1.2 12.3 2.07 0.733 25.6
0.08x1.5 9.87 3.2 0.916 31.6
0.08x1.8 8.23 4.57 1.1 37.6
0.08x2.0 7.4 5.62 1.22 41.6
0.07x0.2 84.6 0.0638 0.107 5.4
0.07x0.3 56.4 0.131 0.16 7.4
0.07x0.4 42.3 0.222 0.214 9.4
0.07x0.5 33.9 0.337 0.267 11.4
0.07x0.6 28.2 0.475 0.321 13.4
0.07x0.7 24.2 0.637 0.374 15.4
0.07x0.8 21.2 0.822 0.428 17.4
0.07x0.9 18.8 1.03 0.481 19.4
0.07x1.0 16.9 1.26 0.535 21.4
0.07x1.2 14.1 1.8 0.641 25.4
0.07x1.5 11.3 2.78 0.802 31.4
0.06x0.2 98.7 0.0527 0.0916 5.2
0.06x0.3 65.8 0.109 0.137 7.2
0.06x0.4 49.4 0.186 0.183 9.2
0.06x0.5 39.5 0.284 0.229 11.2
0.06x0.6 32.9 0.401 0.275 13.2
0.06x0.7 28.2 0.539 0.321 15.2
0.06x0.8 24.7 0.697 0.367 17.5
0.06x0.9 21.9 0.875 0.412 19.2
0.06x1.0 19.7 1.07 0.458 21.2
0.06x1.2 16.5 1.53 0.55 25.2
0.05x0.2 118 0.0422 0.0764 5.00
0.05x0.3 79 0.0886 0.115 7.00
0.05x0.4 59.2 0.152 0.153 9.00
0.05x0.5 47.4 0.232 0.191 11.00
0.05x0.6 39.5 0.329 0.229 13.00
0.05x0.7 33.9 0.443 0.267 15.0
0.05x0.8 29.6 0.574 0.305 17.0
0.05x0.9 16.3 0.722 0.344 19.0
0.05x1.0 23.7 0.886 0.382 21.0
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.

Cr25Ni20 Nickel Chromium Wire With Excellent Oxidation Resistance And Creep Resistance For IndustrialCr25Ni20 Nickel Chromium Wire With Excellent Oxidation Resistance And Creep Resistance For IndustrialCr25Ni20 Nickel Chromium Wire With Excellent Oxidation Resistance And Creep Resistance For Industrial

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