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Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 With High Mechanical Properties For Electric Heating Applications

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Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 With High Mechanical Properties For Electric Heating Applications

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Brand Name :Senphus
Model Number :Cr20Ni80/80Ni20Cr/NiCr8020
Certification :ISO9001
Place of Origin :China
MOQ :5kg
Payment Terms :T/T,D/P
Supply Ability :30 Tons per day
Delivery Time :3 days
Packaging Details :Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Place of Orig :China
Name :Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020
Type :Ni-Cr-Fe alloys
Application :Heating element and resistor
Color :Shiny silver or dark gray
Density :8.40
Resistivity at 20 ℃ :1.09±0.05
Melting point(℃) :1400
Thermal conductivity KJ/mh ℃ :60.3
Elongation at rupture(% ) :>20
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Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 with High Mechanical Properties for Electric Heating Applications


Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 is a nickel-chromium-based alloy that contains 20% chromium and 80% nickel. This high-nickel content makes it highly resistant to oxidation and corrosion at high temperatures, making it an ideal material for resistive heating elements, industrial furnaces, and applications requiring stable electrical resistivity at elevated temperatures. Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 is a high-performance nickel-chromium alloy designed for high-temperature applications where oxidation resistance, electrical resistivity, and thermal stability are critical. Its primary use is in heating elements, resistors, furnace components, and thermocouples. The alloy’s high nickel content gives it excellent resistance to oxidation and scaling at elevated temperatures, making it a durable choice for harsh industrial environments. Although it is more expensive than lower-nickel alloys, its performance in demanding applications justifies its use in industries that require reliability and durability over time.


Chemical Composition Wt.% Cr20Ni80 % Ni Fe C Si Mn P S Cr Al
Min


0.75


20
Max Rest 1 0.08 1.6 0.6 0.02 0.015 23 0.5


Trade Code


GB JIS ASTM DIN EN/DIN GOST
Cr20Ni80 NCHW-1
NCHR-1
80Ni20Cr NiCr8020 Х20Н80-Н


Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys


Type



Performance

Cr30Ni70 Cr15Ni60 Cr20Ni35 Cr20Ni80 Cr20Ni30 Cr25Ni20
Main Chemical composition Ni Rest 55.0-61.0 34.0-37.0 Rest 30.0-34.0 19.0-22.0
Cr 28.0-31.0 15.0-18.0 18.0-21.0 20.0-23.0 18.0-21.0 24.0-26.0
Fe ≤ 1.0 Rest Rest ≤ 1.0 Rest Rest
Max. continuous service temp. of element (℃) 1250 1150 1100 1200 1100 1050
Resistivity at 20 ℃(μΩm) 1.18±0.05 1.12±0.05 1.04±0.05 1.09±0.05 1.06±0.05 0.95±0.05
Density(g/cm3) 8.10 8.20 7.90 8.40 7.90 7.15
Thermal condyctivity (KJ/m·h·℃) 45.2 45.2 43.8 60.3 43.8 43.8
Coefficient of lines expansion (α×10-6/℃) 17.0 17.0 19.0 18.0 19.0 19.0
Melting point (approx.)(℃) 1380 1390 1390 1400 1390 1400
Elonation at rupture(%) >20 >20 >20 >20 >20 >20
Micrographic structure Austenite Austenite Austenite Austenite Austenite Austenite
Magnetic properties Non-magnetic Low-magnetic Low-magnetic Non-magnetic Low-magnetic Non-magnetic
Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.



Some key features of Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 include:

  • Composition:

Nickel (Ni): 80% (provides excellent resistance to oxidation, high-temperature stability, and electrical resistivity).

Chromium (Cr): 20% (enhances oxidation and corrosion resistance, particularly in high-temperature environments).

Iron (Fe): Small amounts (balance), adding to the alloy’s strength and workability.

Other Elements: Trace amounts of silicon, manganese, and carbon for improving fabrication and strength.

  • High-Temperature Resistance:

Oxidation Resistance: The 20% chromium content helps form a protective oxide layer at elevated temperatures, making the alloy highly resistant to oxidation in high-temperature environments, up to around 1100°C (2012°F).

Thermal Cycling Resistance: With its ability to withstand repeated heating and cooling cycles, it is ideal for use in applications that experience constant thermal fluctuations, such as electric furnaces or heating elements.

  • Electrical Resistivity:

High Electrical Resistivity: Due to its high nickel content, NiCr8020 offers high electrical resistivity, making it suitable for resistance heating applications where consistent resistance is necessary.

Stable Resistance: The alloy maintains stable electrical resistance even under varying temperature conditions, making it ideal for resistive heating and thermocouple applications.

  • Corrosion and Scaling Resistance:

Excellent Corrosion Resistance: The chromium content significantly improves the alloy’s ability to resist oxidizing atmospheres, as well as sulfidation and scaling in high-temperature environments.

Scaling Resistance: Forms a protective oxide layer that prevents scaling, which would otherwise reduce the material’s life in high-temperature furnaces or heaters.

  • Mechanical Properties:

Tensile Strength and Ductility: Offers good tensile strength at elevated temperatures, as well as sufficient ductility to allow for drawing into wire, strips, and coils.

Work Hardening: The material may work-harden during cold working, which is common in high-strength alloys, and may require post-fabrication heat treatment to restore its ductility.

  • Weldability and Fabrication:

Weldability: Can be welded using standard techniques like TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welding, though welding should be done carefully to avoid embrittlement or cracking in the heat-affected zone.

Formability: It is easily drawn into wires and coils, making it versatile for use in heating elements, resistors, and furnace components.



Applications:

  • Heating Elements: Widely used in electric heating elements, furnaces, ovens, and other industrial heating applications, where high temperatures and stable resistance are required.
  • Resistors: Ideal for manufacturing resistors in industrial heating systems, where high and stable resistance is essential.
  • Thermocouples: Suitable for temperature sensors and thermocouples that operate at high temperatures, where consistent electrical properties are required for accurate temperature measurement.
  • Furnace Components: Frequently used in industrial furnaces, kilns, and dryers for applications where high resistance to oxidation and temperature cycling is necessary.


Advantages of Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020:

  • Excellent Oxidation Resistance: The high nickel content combined with chromium ensures strong resistance to oxidation in high-temperature environments.
  • High Electrical Resistivity: Offers stable electrical resistance, making it ideal for resistors and heating elements.
  • Thermal and Mechanical Durability: Can withstand high thermal stresses, making it ideal for thermal cycling applications like furnaces and heating systems.
  • Corrosion Resistance: Resists oxidation, scaling, and sulfidation in high-temperature environments, extending the alloy's lifespan in harsh conditions.
  • Versatile Fabrication: Can be drawn into wire, strip, and other forms, and can be welded into components for various applications.


Technical data of wires


Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m) Dia. (mm) Cross-sectional area (mm²) Weight/Meter (g/m) Resistance/Meter at 20 ℃ (Ω/m)
0.018 0.000255 0.002117 3410-4610 0.25 0.04909 0.4074 20.88-23.54
0.020 0.000314 0.002606 2940-3740 0.28 0.06158 0.5111 16.64-18.76
0.022 0.000380 0.003154 2440-3100 0.30 0.07069 0.5867 14.49-16.35
0.025 0.000491 0.004075 1880-2400 0.32 0.07548 0.6265 12.74-14.36
0.028 0.000616 0.005113 1530-1870 0.33 0.08553 0.7099 12.20-13.40
0.030 0.000707 0.005868 1338-1696 0.38 0.1134 0.9412 9.13-10.09
0.032 0.000804 0.006673 1180-1440 0.40 0.1257 1.0433 8.24-9.108
0.035 0.000962 0.007985 981-1200 0.41 0.132 1.0956 7.68-8.89
0.040 0.001257 0.01043 780.7-954.1 0.45 0.159 1.3197 6.51-7.196
0.045 0.00159 0.0132 594-726 0.50 0.1963 1.6293 5.273-5.829
0.050 0.001963 0.01629 499.6-610.6 0.55 0.2376 1.9721 4.518-4.994
0.055 0.00238 0.01975 407-477 0.60 0.2827 2.3464 3.797-4.197
0.063 0.00312 0.02590 321.41-377.31 0.65 0.3318 2.7539 3.235-3.575
0.070 0.00385 0.03196 260.5-305.9 0.70 0.3848 3.1938 2.789-3.083
0.080 0.005027 0.04172 199.5-234.1 0.75 0.4418 3.6669 2.43-2.686
0.090 0.006362 0.0528 157.6-185.0 0.80 0.5027 4.1724 2.136-2.36
0.100 0.007854 0.0652 127.7-149.9 0.85 0.5674 4.7094 1.891-2.091
0.110 0.009852 0.08177 105.5-123.9 0.90 0.6362 5.2805 1.687-1.865
0.120 0.01227 0.1018 88.67-104.1 0.95 0.7088 5.883 1.46-1.62
0.140 0.01539 0.1277 65.85-75.77 1.00 0.7854 6.5188 1.367-1.511
0.150 0.01767 0.1467 56.75-66.63 1.10 0.9503 7.8875 1.13-1.26
0.160 0.02011 0.01669 50.42-58.00 1.12 0.9852 8.1772 1.05-1.17
0.170 0.022700 0.1884 44.18-51.86 1.18 1.0936 9.0769 0.95-1.05
0.180 0.02545 0.2112 40.26-45.40 1.20 1.313 10.8979 0.79-0.87
0.190 0.02835 0.2353 35.37-41.53 1.30 1.327 11.0141 0.78-0.86
0.200 0.03142 0.2608 32.62-36.78 1.40 1.539 12.7737 0.70-0.77
0.212 0.035300 0.2930 28.41-33.35 1.50 1.767 14.6661 0.60-0.67
0.220 0.03801 0.3155 26.65-30.39 1.60 2.011 16.8924 0.52-0.58



The tolerance or wires diameter


Wires Dia.(mm) Tolerance
0.018-0.025 ±0.001
0.028-0.035 ±0.0015
0.040-0.055 ±0.002
0.070 ±0.0025
0.08-0.10 ±0.003
0.11-0.14 ±0.004
0.16-0.20 ±0.005
0.22-0.25 ±0.006
0.28-0.30 ±0.007
0.32-0.40 ±0.01
0.41-0.50 ±0.015
0.55-0.80 +0.02/-0.03
0.85-1.00 +0.02/-0.03
1.10-1.50 ±0.03
Note:special specification can be produced as per client's request.


Technical data of ribbon


Thickness × Width(mm) Resistance/meter(20 ℃) (Ω/m) Surface area/ohm (20℃) (cm2/Ω) Weight/meter (g/m) Surface area/meter (cm2/m)
0.09x2.5 5.27 9.84 1.72 51.8
0.08x0.2 74 0.0756 0.122 5.6
0.08x0.3 49.4 0.154 0.183 7.6
0.08x0.4 37 0.259 0.244 9.6
0.08x0.5 29.6 0.392 0.305 11.6
0.08x0.6 24.7 0.551 0.367 13.6
0.08x0.7 21.2 0.737 0.428 15.6
0.08x0.8 18.5 0.951 0.489 17.6
0.08x0.9 16.5 1.19 0.55 19.6
0.08x1.0 14.8 1.46 0.611 21.6
0.08x1.2 12.3 2.07 0.733 25.6
0.08x1.5 9.87 3.2 0.916 31.6
0.08x1.8 8.23 4.57 1.1 37.6
0.08x2.0 7.4 5.62 1.22 41.6
0.07x0.2 84.6 0.0638 0.107 5.4
0.07x0.3 56.4 0.131 0.16 7.4
0.07x0.4 42.3 0.222 0.214 9.4
0.07x0.5 33.9 0.337 0.267 11.4
0.07x0.6 28.2 0.475 0.321 13.4
0.07x0.7 24.2 0.637 0.374 15.4
0.07x0.8 21.2 0.822 0.428 17.4
0.07x0.9 18.8 1.03 0.481 19.4
0.07x1.0 16.9 1.26 0.535 21.4
0.07x1.2 14.1 1.8 0.641 25.4
0.07x1.5 11.3 2.78 0.802 31.4
0.06x0.2 98.7 0.0527 0.0916 5.2
0.06x0.3 65.8 0.109 0.137 7.2
0.06x0.4 49.4 0.186 0.183 9.2
0.06x0.5 39.5 0.284 0.229 11.2
0.06x0.6 32.9 0.401 0.275 13.2
0.06x0.7 28.2 0.539 0.321 15.2
0.06x0.8 24.7 0.697 0.367 17.5
0.06x0.9 21.9 0.875 0.412 19.2
0.06x1.0 19.7 1.07 0.458 21.2
0.06x1.2 16.5 1.53 0.55 25.2
0.05x0.2 118 0.0422 0.0764 5.00
0.05x0.3 79 0.0886 0.115 7.00
0.05x0.4 59.2 0.152 0.153 9.00
0.05x0.5 47.4 0.232 0.191 11.00
0.05x0.6 39.5 0.329 0.229 13.00
0.05x0.7 33.9 0.443 0.267 15.0
0.05x0.8 29.6 0.574 0.305 17.0
0.05x0.9 16.3 0.722 0.344 19.0
0.05x1.0 23.7 0.886 0.382 21.0
Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.



Nichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 With High Mechanical Properties For Electric Heating ApplicationsNichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 With High Mechanical Properties For Electric Heating ApplicationsNichrome Resistance Wire Cr20Ni80/80Ni20Cr/NiCr8020 With High Mechanical Properties For Electric Heating Applications




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