Monel K500 Bar/Rod/Wire/Forging/Plate/Strip UNS N05500 2.4375 Non-Magnetic Ideal for Stress Corrosion Cracking and High-Stress Applications

Monel K500 Bar/Rod/Wire/Forging/Plate/Strip UNS N05500 2.4375 Non-Magnetic Ideal for Stress Corrosion Cracking and High-Stress Applications

Monel K500 (UNS N05500, W.Nr. 2.4375) is a nickel-copper alloy with enhanced strength and hardness due to aluminum and titanium additions. It offers excellent corrosion resistance, particularly in marine and chemical environments, while maintaining superior mechanical properties at high temperatures. The alloy is precipitation-hardened, improving yield and tensile strength over Monel 400.

Monel K500 is available in various forms, including bar, rod, wire, forging, plate, and strip, making it suitable for marine engineering, oil and gas, aerospace, and chemical processing. It resists chloride-induced stress corrosion cracking and retains ductility even in cryogenic conditions. Common applications include pump shafts, valve components, springs, and fasteners. It is widely used where strength and corrosion resistance are critical.

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Monel K500 (UNS N05500 / 2.4375) is a high-performance nickel-copper alloy with added aluminum and titanium, known for its excellent corrosion resistance, high strength, and good mechanical properties in extreme environments. Here are its key features:

Key Features of Monel K500

1. High Strength & Hardness

   • Precipitation-hardened for increased mechanical strength

   • Retains strength at high temperatures

2. Excellent Corrosion Resistance

   • Resistant to seawater, acids, and harsh chemicals

   • Superior resistance to stress corrosion cracking and pitting

   • Performs well in both fresh and saltwater environments

3. Good Thermal & Cryogenic Performance

   • Retains toughness down to subzero temperatures

   • Can be used in marine and cryogenic applications

4. Non-Magnetic in the Annealed Condition

   • Becomes slightly magnetic after precipitation hardening

5. Wear & Erosion Resistance

   • High resistance to cavitation and erosion in turbulent flow conditions

6. Good Workability & Weldability

   • Can be machined, welded, and fabricated using standard techniques

Monel K500 (UNS N05500, 2.4375) is a nickel-copper alloy known for its excellent corrosion resistance, high strength, and good mechanical properties at elevated temperatures. Below are its common applications based on different forms:

1. Bar/Rod/Wire Applications

• Marine Industry: Used in propeller shafts, fasteners, and pump shafts due to its excellent corrosion resistance in seawater.

• Aerospace Components: Employed in landing gear components and springs due to its high strength and fatigue resistance.

• Oil & Gas Industry: Used in drill collars, valve stems, and downhole components due to its resistance to sour gas environments (H₂S).

• Chemical Processing: Applied in heat exchangers, pump shafts, and agitators for handling acidic and alkaline environments.

2. Forging Applications

• Pump and Valve Components: Used in pump impellers, valve seats, and casings for seawater and chemical environments.

• High-Stress Fasteners: Suitable for bolts, nuts, and studs in extreme marine and aerospace conditions.

• Bearings and Gears: Preferred for high-strength, corrosion-resistant gears and bearings in harsh environments.

3. Plate/Strip Applications

• Shipbuilding: Used in hull reinforcements and bulkhead linings for corrosion protection.

• Heat Exchangers & Pressure Vessels: Ideal for plates in heat exchangers exposed to aggressive chemicals.

• Aerospace Structural Components: Applied in fuel tanks, structural reinforcements, and exhaust systems.

4. General Applications Across All Forms

• Marine and Offshore Engineering (submarine parts, cable sheathing)

• Petrochemical and Refining Equipment

• Medical and Pharmaceutical Processing Equipment

• Power Generation (turbine blades, nuclear reactor components)